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TIDA-00830 

24V Stepper Motor Design with AutoTune™ 

TI Reference Design

 

 

 

 

3

 

 

much fast decay is needed.  An example of a motor tuning that utilizes too much fast decay at some 
steps is shown in 

Figure 3 

below.  This results in a large amount of power supply decay current ripple. 

           

  

Figure 3.  

Supply Current Ripple Using Fast / Slow Decay                             

Figure 4. 

Supply Current Ripple Using

 

AutoTune 

 

To avoid this issue, the DRV8880 has an adaptive decay mode called AutoTune

™ that automatically 

adjusts the amount of fast decay inserted during t

OFF

 to best suit the motor characteristics and load 

conditions at any instance in time.  An example of AutoTune working is shown in 

Figure 4 

above.   

 

4.  AutoTune 

By utilizing AutoTune

™, the user can simply connect a motor and the driver will begin spinning it in the 

most effective way possible without requiring any other parameter tuning.  AutoTune operates by 
actively calculating and adjusting the current decay.  Each drive cycle has a mandatory t

BLANK 

interval to 

drive the motor.  Once the t

BLANK

 interval has elapsed, the device can continue with the remainder of 

the t

DRIVE

 interval if it has not hit the current limit I

TRIP

, or stop driving and begin decaying current if the 

current limit has been reached based on whichever decay setting AutoTune

™ chooses.  

t

BLA NK

t

DRIVE

t

SLOW

t

OFF

t

FA ST

I

TRIP

In

c

re

a

s

in

g

 P

h

a

s

e

 C

u

rr

e

n

(A

)

 

Figure 5.  

Mixed Decay Timing Profile 

 

If AutoTune

™ selects a mixed decay mode the driver actively inserts different percentages of fast 

decay during each t

OFF

 interval, and effectively lowers the current ripple while driving the motor in the 

most efficient way possible.  An example of a mixed decay current profile is shown in 

Figure 5 

above.  

Since the driver is allowed to actively change the decay pattern it can also easily adapt to changing 
motor operation factors without requiring the user to retune any of the driver parameters.  This is an 
especially relevant feature in applications where the motor will be run for long periods of time and aging 
effects need to be considered. 
   

Содержание TIDA-00830

Страница 1: ...motor tuning Simple GUI for driver input control and motor tuning Onboard USB communication for easy connectivity with external controller 100 mil header gives test probe access to all driver input controls Featured Applications Automatic Teller and Money Handling Machines 3D Printers Factory Automation and Robotics Video Security Cameras 1 Introduction For stepper motors a common design problem i...

Страница 2: ...rs a different decay mode depending on the state of the decay mode setting pins and ATE pin Depending on if the sine DAC table is increasing or decreasing steps will also affect the decay mode the device uses All of these features included in the DRV8880s current regulation system allow the driver to have constant control over how much current is being supplied to the stepper motor 3 Current Rippl...

Страница 3: ...the current decay Each drive cycle has a mandatory tBLANK interval to drive the motor Once the tBLANK interval has elapsed the device can continue with the remainder of the tDRIVE interval if it has not hit the current limit ITRIP or stop driving and begin decaying current if the current limit has been reached based on whichever decay setting AutoTune chooses tBLANK tDRIVE tSLOW tOFF tFAST ITRIP I...

Страница 4: ...d from 100 to 25 torque using AutoTune and Slow Fast decay modes In Figure 6 AutoTune is being used to quickly adapt to the change in required torque and keep the regulation pattern constant Minimal current ripple is observed during the lower current steps Figure 7 uses a fixed decay setting where the current decreases more slowly through the winding until it falls below the current limit Figure 6...

Страница 5: ...r to start drawing less current from the power supply If the motor were tuned at room temperature and without any load that same tuning may no longer be ideal once temperature increases AutoTune can actively adapt to changes in motor resistance caused by the increase in temperature Using a QSH 4218 41 10 035 stepper motor running at 1000 PPS under loaded conditions for 350 seconds at 1 8 micro ste...

Страница 6: ...o change without notice TI grants you permission to use these resources only for development of an application that uses the TI products described in the resource Other reproduction and display of these resources is prohibited No license is granted to any other TI intellectual property right or to any third party intellectual property right TI disclaims responsibility for and you will fully indemn...

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