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TestEquity 1016C, Руководство по эксплуатации и обслуживанию


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Chapter 8 – Maintenance 

 

 

Page 8-14 

TestEquity 1016C-1027C Temperature Chamber 

Major Refrigeration Parts 

 

 

Description 

Mfr 

Mfr Part No. 

Ref # 

Part # 

Qty  UOM 

Capillary Tube, 0.050 x 12" 

J/B 

TC-50 

21 

100019 

1 

ea 

Cascade Condenser 

CUSTOM 

CUSTOM 

27 

180570 

1 

ea 

Compressor 

Copeland 

ZF11K4E-TF5-241 

1 (part of), 17  100059 

2 

ea 

Crankcase Heater, 40 W, 120 V 

Copeland 

018-0041-01 

2 (CC1) 

100071 

1 

ea 

Desuperheater Coil (1016C) 

CUSTOM 

CUSTOM 

16 

100621 

1 

ea 

Desuperheater Coil (1027C) 

CUSTOM 

CUSTOM 

16 

100628 

1 

ea 

Discharge Pressure Regulator 

Sporlan 

ORI-6-80/325-H 

23 

100069 

1 

ea 

Distributor 

Sporlan 

D260-2-1/4-2-L 

7 

100491 

1 

ea 

Dual Pressure Control 

Johnson 

P70NA-1C 

11 (DPS1, 2) 

100015 

2 

ea 

Evaporator Coil (1016C) 

CUSTOM 

CUSTOM 

8 

180330 

1 

ea 

Evaporator Coil (1027C) 

CUSTOM 

CUSTOM 

8 

100060 

1 

ea 

Expansion Tank 

Ref. Research  9027 

22 

100075 

1 

ea 

Expansion Valve, HS 

Danfoss 

068U2317 

24 

100471 

1 

ea 

Expansion Valve, Main 

Danfoss 

068U3317 

28 

100487 

1 

ea 

Expansion Valve, Suction Cool, HS  Sporlan 

SBFJ-AA-C 

25 

100077 

1 

ea 

Expansion Valve, Suction Cool, LS  Sporlan 

SBFS-B-ZP 3/8 x 5/8 odf 

26 

100507 

1 

ea 

Filter Drier 

Sporlan 

C-083-S 

4 

100070 

2 

ea 

Gauge, 0 x 400 PSIG Pressure 

Miljoco 

CUSTOM 

13 

100495 

2 

ea 

Gauge, 30" x 200 PSIG Compound  Miljoco 

CUSTOM 

12 

100494 

2 

ea 

Hot Gas Bypass Regulator, HS 

Sporlan 

ADRI-1-1/4-0/55 

10 

100078 

1 

ea 

Hot Gas Bypass Regulator, LS 

Sporlan 

ADRS-2-0/30 

29 

100068 

1 

ea 

Oil Separator 

Temprite 

901 

19 

100537 

1 

ea 

Orifice for 100471, 100487 

Danfoss 

068U1037 

24A, 28A 

100472 

2 

ea 

Sight Glass 

Danfoss 

140-0143 

3 

100081 

1 

ea 

Solenoid Valve 

Sporlan 

E6S130, 3/8 x 3/8 ODF 

5, 6 

100067 

2 

ea 

Solenoid Valve Coil 

Sporlan 

MKC-1-120/50-60 

(SV1, 2) 

100011 

2 

ea 

Strainer 

Suppco 

S-218 

20 

100050 

1 

ea 

 

 

General Parts 

 

 

Description 

Mfr 

Mfr Part No. 

Ref # 

Part # 

Qty  UOM 

Caster, Rigid 

 

 

 

 

2 

ea 

Caster, Swivel 

 

 

 

 

2 

ea 

Door Gasket, Inner 

CUSTOM 

CUSTOM 

 

382988 

1 

ea 

Door Gasket, Outer 

CUSTOM 

CUSTOM 

 

382989 

1 

ea 

Door Latch, Chamber Workspace 

Southco 

A2-10-501-21 

 

300009 

1 

ea 

Port Plug, Silicone Foam, 4" 

CUSTOM 

CUSTOM 

 

300534 

2 

ea 

Shelf with Clips (1016C) 

CUSTOM 

CUSTOM 

TE-1601 

TE-1601  1 

ea 

Shelf with Clips (1027C) 

CUSTOM 

CUSTOM 

TE-2701 

TE-2701  1 

ea 

Shelf Retainer Clip only 

Kason 

Style 66, #0066000008 

 

300015 

4 

ea 

Window 

CUSTOM 

CUSTOM 

 

383011 

1 

ea 

 

 

Содержание 1016C

Страница 1: ...1027C Temperature Chamber 1016C all serial numbers 1027C serial number 50625 and above Operation and Service Manual TestEquity LLC 6100 Condor Drive Moorpark CA 93021 Support 877 512 3457 Toll Free 80...

Страница 2: ......

Страница 3: ..._______________________________________________________________________ 3 2 COOL Light __________________________________________________________________________ 3 2 Loading the Chamber ______________...

Страница 4: ..._________________________________________________ 8 5 Theory of Operation______________________________________________________________8 7 Troubleshooting _____________________________________________...

Страница 5: ...30 C 85 F or below 16 C 60 F ambient room temperature is NOT recommended CAUTION The Input Voltage label on the back of the chamber indicates the input voltage configuration as shipped from the factor...

Страница 6: ...n Do not attempt to modify the setup values unless you thoroughly understand what you are doing The correct values are documented in the EZ Zone Limit Controller Setup Parameters section of this manua...

Страница 7: ...need to open the door while the chamber is operating wear safety goggles to prevent the high velocity airflow from blowing particles or objects into your eyes WARNING This chamber operates at extreme...

Страница 8: ......

Страница 9: ...t the electrical compartment b Inspect the refrigeration machinery compartment c Check the low stage refrigeration charge e Verify the chamber performance Installation Location The chamber will produc...

Страница 10: ...onfiguration This chamber can be easily configured for operation from a 208 V 60 Hz or 230 V 60 Hz 3 Phase nominal input Other input voltages and 50 Hz operation are available as special options and a...

Страница 11: ...nch circuits on the load side of the Main Disconnect Switch are individually fused However your local electrical code may require a separate disconnect switch within sight of the chamber Power Source...

Страница 12: ......

Страница 13: ...details on how to use the Temperature Controller CAUTION This chamber has a crankcase heater to protect the high stage compressor The chamber must be connected to the power source AND the Main Disconn...

Страница 14: ...re ensures the longest possible life for the high stage compressor if the chamber has been removed from the power source for more than 24 hours CONDITIONING Switch ON Mode The CONDITIONING Switch enab...

Страница 15: ...nd surfaces that are hot or cold to prevent severe burns or frostbite Protective gloves are recommended CAUTION If your test sample is energized it may be capable of raising the workspace temperature...

Страница 16: ...during low temperature operation or water when maintaining over 0 C and cooling is required To avoid moisture condensation make sure the port plugs are inserted at all times Also avoid opening the cha...

Страница 17: ...and is written by the manufacturer Watlow for a wide variety of applications and configurations Not all features or functions are applicable Only the capabilities of a model PM6L1AJ AAAABAA are appli...

Страница 18: ...han your actual chamber temperature set point to prevent nuisance tripping 5 Press the RESET Key to return to the Home Page 6 The upper display will show the actual chamber temperature while the lower...

Страница 19: ...t can be used to remove power to your test sample if the Limit Controller s temperature limits are exceeded The safety contacts are rated as follows Resistive 10 A 250 VAC or 10 A 28 VDC Inductive 7 A...

Страница 20: ......

Страница 21: ...Connect the hose from the Dry Air system to the fitting which is designated PURGE on the rear panel Connect a supply of compressed air to the 3 8 inch FPT shutoff valve of Dry Air system Connect the...

Страница 22: ......

Страница 23: ...nstallation be determined by a qualified electrician who is familiar with industrial plant wiring I need to send the chamber outside North America Will it work with their power Outside North America m...

Страница 24: ...the temperature set point may be 25 0 C The actual temperature varies between 25 4 C and 24 5 C This corresponds to 0 4 C and 0 5 C or a total of 0 9 C of RELATIVE variations These specifications are...

Страница 25: ...ssor if the chamber has been removed from the power source for more than 24 hours Can the person who services our air conditioning also service the chamber Probably not Most air conditioning mechanics...

Страница 26: ......

Страница 27: ...Time Cool Down Example empty From 85 C to 40 C 125 C 23 min 5 4 C min Heat Up Example empty From 40 C to 85 C 125 C 15 min 8 3 C min Input Power Requirements 230 V 10 60 Hz 3 PH Max Current Draw 39 A...

Страница 28: ...e empty From 85 C to 40 C 125 C 28 min 4 46 C min Heat Up Example empty From 40 C to 85 C 125 C 17 min 7 35 C min Input Power Requirements 230 V 10 60 Hz 3 PH Max Current Draw 39 A Recommended Service...

Страница 29: ...aintenance Intervals Daily or As Needed Clean chamber interior and exterior Listen for abnormal noise or vibration Every 3 Months Inspect the door seal Inspect the refrigeration machinery compartment...

Страница 30: ...gnize changes from normal operating noises can be a valuable way to identify problems and prevent further damage Examples of noises to be aware of include Circulator motor and fan noises with compress...

Страница 31: ...wo low stage gauges marked R 508B on the left side of the rear of the chamber 3 The two gauges have different scales However they should read the same value of pressure This indicates that the system...

Страница 32: ...tes 5 The chamber temperature should slowly increase and stabilize to 85 C It should NOT overshoot beyond 85 C by more than a few tenths of a degree and the compressors should NOT need to turn ON in o...

Страница 33: ...seldom goes out of calibration If you try to calibrate the instrumentation before determining that calibration is necessary you may make it worse if done incorrectly Variations in temperature through...

Страница 34: ...er For the F4T Controller If calibration of the temperature controller is necessary refer to the F4T Touch Screen Controller User s Guide For the F4 Controller If calibration of the temperature contro...

Страница 35: ...w temperature safety limits are exceeded TCR2 turns off CR3 which turns off C1 PCR1 will disable CR1 if the input power phase sequence is incorrect Cooling is accomplished by a cascade refrigeration s...

Страница 36: ...cuum The hot gas regulator is adjusted to keep the suction pressure at 8 PSIG when SV1 is OFF This is also called bypass mode The temperature controller alternately cycles SV2 and SV1 through cool rel...

Страница 37: ...SR2 is defective Heater is shorted to chassis Does not cool at all 1 If F4T upper PWR bar is 100 F4 controller light 1B is ON F4T Compressor Output F4 DigitalOut 8 is ON the Cool light on front panel...

Страница 38: ...pped from TestEquity and only occurs in cool mode 1 Re enter values as shipped from TestEquity 2 Control parameters may need to be changed for your unique test conditions 3 Control parameters may need...

Страница 39: ...g performance as outlined in How to verify the chamber performance NOTE If the Temperature Controller is cycling Cool Light cycles on off the sightglass may appear 1 2 to 2 3 full This is normal R 508...

Страница 40: ...ing out of service for even one day then you should purchase critical spare parts in advance Although most parts are standard and available from a variety of local distributors some parts are either h...

Страница 41: ...1 200023 1 ea Switch ON OFF ON Carlingswitch RC911 RA B 0 N XLR1 SW2 200275 1 ea F4 Temperature Controller Watlow F4SH CKA0 01AE TCR1 200001 1 ea F4T Temperature Controller Watlow F4T1L2EAA2E1017 TCR1...

Страница 42: ...ion Valve Suction Cool LS Sporlan SBFS B ZP 3 8 x 5 8 odf 26 100507 1 ea Filter Drier Sporlan C 083 S 4 100070 2 ea Gauge 0 x 400 PSIG Pressure Miljoco CUSTOM 13 100495 2 ea Gauge 30 x 200 PSIG Compou...

Страница 43: ...Sd Limit Sides both Alt high High only or LoW Low only L hY Limit Hysteresis 2 Change not recommended A ty Alarm Type oFF Do Not Change PAr1 Upper Display ACPu Alt none PAr2 Lower Display Lst Alt Lh...

Страница 44: ......

Страница 45: ...r labor if they initiate service on their own without prior approval from TestEquity Replacement parts must be supplied by TestEquity for in warranty claims Purchaser will not be reimbursed for parts...

Страница 46: ......

Страница 47: ...Chapter 11 Drawings TestEquity 1016C 1027C Temperature Chamber Page 10 1 Chapter 10 Drawings...

Страница 48: ......

Страница 49: ...P CC 20 LP CC 20 Main Disconnect Switch DSW TB1 TB2 Control Transformer TR1 F1 F2 F7 F8 C1 C2 SSR2 SSR1 CR1 CR3 FNM 3 F3 F9 F4 F5 F6 PCR1 F10 F11 C3 F12 SSR4 TM1 SSR3 TB2 Terminals H1 H2 H3 G G G TB1...

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