background image

GREASING

ARTIC

WINTER

SUMMER

TROPICAL

ARTIC

WINTER

SUMMER

TROPICAL

VISCOSITY 

(ISO 3448)

VG 22

VG 32

VG 46

VG 68

VG 100

VG 150

VG 220

VG 320

NLGI 2

AGIP

OSO 22

OSO 32

OSO 46

OSO 68

BLASIA 100

BLASIA 150

BLASIA 220

BLASIA 320

GR MU EP 2

API

APILUBE CIS 22

APILUBE CIS 32

APILUBE CIS 46

APILUBE CIS 68

DT 100

DT 150

DT 220

DT 320

PGX 2

ARAL

ARAL VITAM GF 22

ARAL VITAM GF 32

ARAL VITAM GF 46

ARAL VITAM GF 68

DEGOL BG 100

DEGOL BG 150

DEGOL BG 220

DEGOL BG 320

ARALUB HL 2

AVIA

AVILUB RSL 22

AVILUB RSL 32

AVILUB RSL 46

AVILUB RSL 68

AVILUB RSX 100

AVILUB RSX 150

AVILUB RSX 220

AVILUB RSX 320

-

BP

ENERGOL HLP 22

ENERGOL HLP 32

ENERGOL HLP 46

ENERGOL HLP 68

ENERGOL GR-XP 100

ENERGOL GR-XP 150

ENERGOL GR-XP 220

ENERGOL GR-XP 320

GREASE LTX 2

CASTROL

HYSPIN AWS 22

HYSPIN AWS 32

HYSPIN AWS 46

HYSPIN AWS 68

ALPHA SP 100

ALPHA SP 150

ALPHA SP 220

ALPHA SP 320

SUPERGREASE 2

CHEVRON

EP HYDRAULIC 22

EP HYDRAULIC 32

EP HYDRAULIC 46

EP HYDRAULIC 68

COMPOUND GEAR 100

COMPOUND GEAR 150

COMPOUND GEAR 220

COMPOUND GEAR 320

DURALITH EP 2

ELF

ELFOLNA DS 22

ELFOLNA DS 32

ELFOLNA DS 46

ELFOLNA DS 68

REDUCTELF SP 100

REDUCTELF SP 150

REDUCTELF SP 220

REDUCTELF SP 320

ROLEXA 2

ESSO

NUTO H 22

NUTO H 32

NUTO H 46

NUTO H 68

SPARTAN EP 100

SPARTAN EP 150

SPARTAN EP 220

SPARTAN EP 320

BEACON 2

FINA

HYDRAN 22

HYDRAN 32

HYDRAN 46

HYDRAN 68

GIRAN 100

GIRAN 150

GIRAN 220

GIRAN 320

MARSON EP L2

FUCHS

RENOLIN MR 5

RENOLIN MR 10

RENOLIN MR 15

RENOLIN MR 20

-

RENEP COMPOUND 104

-

RENEP COMPOUND 108

-

GULF

HARMONY 22 AW

HARMONY 32 AW

HARMONY 46 AW

HARMONY 68 AW

-

EP LUBRICANT HD 150

EP LUBRICANT HD 220

EP LUBRICANT HD 320

CROWN EP 2

IP

HYDRUS OIL 22

HYDRUS OIL 32

HYDRUS OIL 46

HYDRUS OIL 68

MELLANA 100

MELLANA 150

MELLANA 220

MELLANA 320

ATHESIA EP GR 2 

KLUBER

LAMORA 22

LAMORA 32

LAMORA 46

LAMORA 68

LAMORA 100

LAMORA 150

LAMORA 220

LAMORA 320

CENTOPLEX 2 EP

MOBIL

DTE 22

DTE 24

DTE 25

DTE 26

-

MOBILGEAR 629

MOBILGEAR 630

MOBILGEAR 632

MOBILUX EP 2

Q8

HAYDIN 22

HAYDIN 32

HAYDIN 46

HAYDIN 68

GOYA 100

GOYA 150

GOYA 220

GOYA 320

REMBRANDT EP 2

ROLOIL

LI 22

LI 32

LI 46

LI 68

EP 100

EP 150

EP 220

EP 320

LITEX EP 2

SHELL

TELLUS 22

TELLUS 32

TELLUS 46

TELLUS 68

OMALA 100

OMALA 150

 OMALA 220

OMALA 320

SUPERGREASE EP2

SYNECO

-

PACEMAKER 32

PACEMAKER 46

PACEMAKER 68

-

PACEMAKER RODI 12

-

PACEMAKER RODI 24

SINT GREASE EP 2

TAMOIL

HYDRAULIC OIL 22

HYDRAULIC OIL 32

HYDRAULIC OIL 46

HYDRAULIC OIL 68

CARTER EP 100

CARTER EP 150

CARTER EP 220

CARTER EP 320

TAMLITH GREASE EP2

TEXACO

RANDO HD 22

RANDO HD 32

RANDO HD 46

RANDO HD 68

MEROPA 100

MEROPA 150

MEROPA 220

MEROPA 320

 MULTIFAK EP 2

TOTAL

AZOLLA ZS 22

AZOLLA ZS 32

AZOLLA ZS 46

AZOLLA ZS 68

CARTER EP 100

CARTE EP 150

CARTER EP 220

CARTER EP 320

MULTIS  EP 2

VALVOLINE

ELIOS HVI 22

ELIOS HVI 32

ELIOS HVI 46

ELIOS HVI 58

ELIOS EP 100

ELIOS EP 150

ELIOS EP 220

ELIOS EP 320

LITHIUM BASE EP 2

Comparative table of suggested oils and greases

TYPE

GREASE FOR EACH 

AMBIENT

REDUCTION UNIT - COUPLERS

REDUCTION UNIT OIL FOR ENVIROMENTAL CONDITION:

HYDRAULIC CIRCUIT OIL FOR ENVIROMENTAL CONDITION:

Tavole Oli -  16/09/2004 - Pagina 1 di 1 - GB

Содержание AFS303

Страница 1: ...l la at ti io on n o o H Ha a P Pu ul ll le er r T Te en ns si io o o op pe er ra at ti io on n a an nd d m ma ai in nt te en n a an nd db bo oo ok k o on ne er r M Mo od de el l A AF FS S3 3 n na an...

Страница 2: ...os de seguridad la m quina se transporta sin aceite hidr ulico y sin combustible En el presente fasc culo encontrar n informaciones acerca de las caracter sticas y de las cantidades requeridas En caso...

Страница 3: ...PULLER TENSIONER Model AFS303 PULLER TENSIONER Model AFS303 Serial number Manufacturing year Working order USE AND MAINTENANCE INSTRUCTIONS...

Страница 4: ...SE 11 4 1 PRESCRIPTIONS FOR THE OPERATOR 11 4 2 CONTROLS 11 4 3 PRELIMINARY OPERATIONS 11 4 4 MACHINE SET UP 12 4 5 ELECTRONIC MULTIFUNCTION DAVICE PAGES 13 4 6 STARTING OF THE MACHINE 14 4 7 PULL CON...

Страница 5: ...CAN BUS DIS CONNECTION BETWEEN THE MACHINES 25 5 7 5 ROPE CLAMP POSITION 25 5 7 6 GEAR BOX LOW PULL POSITION 25 5 7 7 CONNECTION MACHINE SELECTOR 25 5 7 8 COMPONENT FAULT 25 6 SAFETY CONDITIONS 26 6 1...

Страница 6: ...the machine to automatically work in PULLER or in TENSIONER mode The power transmission to the large groove bull wheels is transmitted through a closed hydraulic circuit with a variable delivery pump...

Страница 7: ...fuel Characteristics and required quantities are listed in the present manual e For any doubt concerning use functioning maintenance or everything else contact the After sales Service of the manufactu...

Страница 8: ...resent manual or following technical indications written by the manufacturer The non respect of the prescribed restrains relieves the manufacturer from any responsibility causing also the loss of warr...

Страница 9: ...ositioned and anchored in a proper way c in areas with brushwood or other materials presence that can be easily set on fire d in closed unventilated sites or however not sufficiently airy tunnel or si...

Страница 10: ...this case the operator becomes the manufacturer with relevant obligations and responsibilities both civil and penal b for the use of not original spare parts c or bad maintenance d for the use with d...

Страница 11: ...nailed wedges and or metal brackets and or tie rods Transport by sea in wooden cases or container The machine comes without all the liquids that can be set on fire metal parts are protected with water...

Страница 12: ...ENTION dangerous situations during towing if the tyres inflation pressure and the speed limit are not respected may happen When transporting on truck or trailer verify if the machine has been fixed on...

Страница 13: ...anchoring stakes without tensioning them e test the machine pull see use instructions on the following chapter to allow the machine to freely align as regards as the pull itself f tension the anchorin...

Страница 14: ...IMINARY OPERATIONS a Load the conductors or the cables on the bull wheels as shown on tables 2 and 4 positioning the entering guide rope rollers in the proper position ATTENTION do not use excessively...

Страница 15: ...table 1 pos 14 in 1 position b wait up to the multifunction display switch on c on the electronic multifunction display press the key d on the screen page MACHINE ID set the number 1 by using the up...

Страница 16: ...cuit speed of capstan nr 1 meter counter of capstan nr 1 RPM diesel engine hydraulic oil temperature 2 RPM DIESEL ENGINE PAGE This page shows the rpm of the diesel engine in the center and 4 percentag...

Страница 17: ...operations limiting the maximum working performances for at least the first 15 minutes that means to keep at half accelerator the Diesel rpm and don t exceed the 30 of the maximum stringing speed 4 7...

Страница 18: ...al position Re place the selector table 1 pos 5 on position leftwards Once reached the set pull the bull wheels automatically stop without the diesel engine turning off with the consequent machine sto...

Страница 19: ...bars full reel Using the machine as tensioner the pressure of the hydraulic heads can be set at 60 70 bars NOTE the adjusting valve table 3 pos 10 regulates the pressure of the two circuits of the ree...

Страница 20: ...it doesn t occur especially at very low outside temperatures In this case see point e paragraph 4 4 and wait for the lights to turn off before making the bull wheels run 4 10 RELEASING THE ROPE The ro...

Страница 21: ...y ATTENTION when the diesel engine is working the preheating kit has to be switched off ATTENTION for using the heater the pump blow by selector has to be on automatic position leftwards Once stopped...

Страница 22: ...With the ignition switched off press the button 4 13 7 PROGRAMMING HEATER STARTING TIME OPTIONAL Press the button the memory location is flashing using the and buttons set start of the heater operati...

Страница 23: ...the stationary brakes could be damaged b Adjust the pull of reel elevators with hydraulic head table 1 pos 10 at minimum indispensable value otherwise the hydraulic oil could be heated and dangerous c...

Страница 24: ...ted machines starting from right to left looking at the machines from the back reel winder position The last machine positioned on the right is the master machine See table 10 as example The machines...

Страница 25: ...hine optional 5 2 MACHINES SET UP Before the use the machine must be set in connected mode by assign to each machine the correct ID number starting from left to right as described in the previous chap...

Страница 26: ...elector Diesel engine accelerator Rope clamp selector When using connected machines the following controls must be operated on each single machine Reel winder working pressure Reset of meter counter P...

Страница 27: ...le 3 pos 30 on position rightwards free green light and keep it in position for a few second to allow the complete opening of the clamp 5 7 ALARM CONDITION WHEN USING CONNECTED MACHINES When using con...

Страница 28: ...reset the alarm move the joy stick to neutral on the master machine and check the cause of the fault 5 7 5 ROPE CLAMP POSITION In case one of the rope clamp is not completely open electrical switch p...

Страница 29: ...necessary replace the brake discs before re using the machine 6 2 EMERGENCY STOP DEVICE The machine is equipped with an emergency stop device table 3 pos 2 that directly acts on the Diesel engine The...

Страница 30: ...eel and during rope conductor loading These operations have a large risk margin due to the use of mechanical parts to be moved To reduce to min the risks the operator has to know the directives for ac...

Страница 31: ...Tyres inflation pressure has to be 5 bars ATTENTION the non respect of tyres inflation pressure causes dangerous situations during transport operations 7 4 SUGGESTED LUBRICANTS The manufacturer tests...

Страница 32: ...e 3 pos 24 and 25 on the control panel If necessary replace the cartridges taking care of the following filtering grade intake filter table 2 pos 5 10 nominal values intake filter table 2 pos 6 90 nom...

Страница 33: ...BRICANTS table 7 10 OTHER PERIODIC OPERATIONS When cleaning the machine avoid direct jets of water or steam on the components of the electric system of the machine and on the control panel For the oth...

Страница 34: ...prevent the gaskets drying We recommend stocking the machine under a roof do not cover the machine with pieces of cloth and or plastic materials that cause an excessive increase of the temperature an...

Страница 35: ...r connection optional Comparative table of suggested oils and greases 9 2 SYSTEMS A10 00036 Frame assembly drawing A12 00016 Reduction assembly drawing A13 00005 Coverings assembly drawing A14 00042 F...

Страница 36: ......

Страница 37: ...AFS303 TABLES 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli Tel 0039 035 4232911 Tel 0039 035 825024 Telefax 0039 035 4522445 Telefax 0039 035 826375 E mail info tesmec it...

Страница 38: ...re 11 Manometer for reel elevator reel winder pressure 12 Diesel engine accelerator 13 IPO push button 14 Diesel engine ignition key 15 Meter counter capstans reset push button 16 17 Multi functional...

Страница 39: ......

Страница 40: ...plough 6 Hydraulic oil level indicator 7 Hydraulic oil filling cap IP HYDRUS OIL 46 qty 140 liters 8 Hand wheel for parking brake 9 Rear stabilizer in working position 10 Rear stabilizer in transport...

Страница 41: ......

Страница 42: ...engine radiator 8 Lever for reduction gear speed change pos C high pull normal braking pos A idle bull wheels pos B low pull fine braking 9 Negative brake oil filling cap IP HYDRUS OIL 46 qty 0 3 lit...

Страница 43: ......

Страница 44: ...PULLER TENSIONER Model AFS303 TABLE 5 1 1 Rapid coupler for high pressure 2 Valve for reel rotation stop 3 Rapid coupler for draining eventual 4 Rapid coupler for low pressure...

Страница 45: ......

Страница 46: ...E 6 1 OPTIONAL 1 Pressure adjusting valve 2 Manometer 3 Valve block 4 Opening closing lever for compressor feeding pos A compressor connection pos B compressor release 5 Rapid coupler for high pressur...

Страница 47: ......

Страница 48: ...RENOLIN MR 20 RENEP COMPOUND 104 RENEP COMPOUND 108 GULF HARMONY 22 AW HARMONY 32 AW HARMONY 46 AW HARMONY 68 AW EP LUBRICANT HD 150 EP LUBRICANT HD 220 EP LUBRICANT HD 320 CROWN EP 2 IP HYDRUS OIL 22...

Страница 49: ...ENCLOSED DOCUMENTS 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli Tel 0039 035 4232911 Tel 0039 035 825024 Telefax 0039 035 4522445 Telefax 0039 035 826375 E mail info tesm...

Страница 50: ...m quina equipo utilizaci n mantenimiento repuestos citar siempre Modelo N mero de serie Orden de compra A o de fabricaci n que se hallan en la tarjeta de identificaci n de la m quina Este manual no de...

Страница 51: ...4 F F F Fa a a ax x x x 0 0 0 03 3 3 35 5 5 5 8 8 8 82 2 2 26 6 6 63 3 3 37 7 7 75 5 5 5 P P P P E E E E S S S S O O O O V V V V I I I I S S S S T T T T O O O O D D D D E E E E N N N N O O O O M M M M...

Страница 52: ...x x 0 0 0 03 3 3 35 5 5 5 4 4 4 45 5 5 52 2 2 22 2 2 24 4 4 44 4 4 45 5 5 5 E E E EN N N ND D D DI I I IN N N NE E E E G G G G B B B BG G G G T T T Te e e el l l l 0 0 0 03 3 3 35 5 5 5 8 8 8 82 2 2 2...

Страница 53: ...U U U UL L L LT T T TI I I IM M M MA A A A E E E ED D D DI I I IZ Z Z ZI I I IO O O ON N N NE E E E F F F FO O O OG G G GL L L LI I I IO O O O D D D D A A A A T T T T A A A A D D D D I I I I S S S S...

Страница 54: ...O OB B B BB B B BI I I IO O O O B B B BG G G G T T T Te e e el l l l 0 0 0 03 3 3 35 5 5 5 4 4 4 42 2 2 23 3 3 32 2 2 29 9 9 91 1 1 11 1 1 1 F F F Fa a a ax x x x 0 0 0 03 3 3 35 5 5 5 4 4 4 45 5 5 5...

Страница 55: ...V00 9800 002 53 0 kg 1 ADESIVO D 50 CALZATURE SICUREZZA STICKER V00 9800 001 52 0 1 kg 1 LUCCHETTO CHIAVE CISA 21010 30 KA D 5 PADLOCK V00 9040 052 51 0 kg 4 CHIUSURA CROMATA EMKA D 20 GH 13 5 H 13 5...

Страница 56: ...U UO O O OT T T TE E E E L L L LI I I IN N N NE E E EA A A AR R R RI I I I S S S SA A A AL L L LD D D DA A A AT T T TU U U UR R R RE E E E I I I IN N N N A A A AC C C CC C C CO O O OR R R RD D D DO O...

Страница 57: ...PRESETTINGS EQUIPMENT AFS 303 300 25 03 2011 Facoetti Ing Oscar...

Страница 58: ...0 1 2...

Страница 59: ......

Страница 60: ......

Страница 61: ......

Страница 62: ...JP1...

Страница 63: ...JP2...

Страница 64: ...LD1 LD2 LD3 LD4...

Страница 65: ......

Страница 66: ......

Страница 67: ......

Страница 68: ......

Страница 69: ......

Страница 70: ......

Страница 71: ......

Страница 72: ......

Страница 73: ......

Страница 74: ......

Страница 75: ......

Страница 76: ......

Страница 77: ......

Страница 78: ......

Страница 79: ......

Страница 80: ......

Страница 81: ......

Страница 82: ......

Страница 83: ......

Страница 84: ......

Страница 85: ......

Страница 86: ......

Страница 87: ......

Страница 88: ......

Отзывы: