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TI5200 GPU-24

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Section 3 – Operating Procedures

3.1 – Operating Procedures 

This section covers normal procedures and steps necessary to ensure safe and effi cient operation of the 

unit. 

NOTE

!

When not in use, the unit should always remain plugged into a suitable ac 
power source to ensure operational readiness at all times.

NOTE

!

If current demand exceeds 25 amps, converter output voltage will drop below 
28.5 Vdc and two or more LED status indicator bars will illuminate.  If all 
LED status indicator bars illuminate, both the converter and power cells are 
supplying 24 Vdc power output.

3.2 – General 

The  user  should  be  well-versed  in  both  pre-use  and  functional  checks  for  correct  operations  of  this  unit. 
Knowledge of the operating limits, restrictions, performance, unit capabilities and functions aids in correct 
and safe operations. Compliance with the instructions in this manual affect operational safety as well as the 
warranty of the unit.

3.3 – Operating Limits and Restrictions 

The minimum, maximum and normal operating ranges result from careful engineering and evaluation of test 
data.  These limitations must be adhered to during all phases of operation. 

3.4 – Performance

Refer to Section 7, PERFORMANCE DATA to determine the capability of the unit.  Consideration must be given 

to changes in performance resulting from variations in ambient temperature, mode of operation, state of 

charge (with or without ac power), and aircraft dc bus system ineffi ciency (voltage drops).

3.5 – Engine Starting Power 

The unit should always be charged above 80% prior to ground support engine starting.  However, circumstances 
may exist during use where unit recharge is not readily available and immediate external engine starting 
power is required.  The following provides minimum states of charge necessary to provide ample power for 

an effi cient engine start under specifi c current load demands.

MINIMUM CHARGE

MINIMUM CHARGE

This section covers normal procedures and steps necessary to ensure safe and effi cient operation of the 

Refer to Section 7, PERFORMANCE DATA to determine the capability of the unit.  Consideration must be given 

charge (with or without ac power), and aircraft dc bus system ineffi ciency (voltage drops).

an effi cient engine start under specifi c current load demands.

MINIMUM CHARGE

 ENGINE START PEAK CURRENT Requirements 

MINIMUM CHARGE

 

Under 1200 peak starting amps 

0-40% charged

 

1200 - 1500 peak starting amps 

40-50% charged

 

1500 - 1800 peak starting amps 

50-60% charged

 

1800 - 2100 peak starting amps 

60-70% charged

 

2100 - 2400 peak starting amps 

70-80% charged

 

2400 - 3000 peak starting amps 

80-100% charged

If current demand exceeds 200 amps, converter output voltage will drop 
below 28.5 Vdc and two or more LED status indicator bars will illuminate. 
If all LED status indicator bars illuminate, both the converter and power cells 
are supplying 24 Vdc power output.

Содержание TI5200 GPU-24

Страница 1: ...TI5200 GPU 24 User Manual Built Smart Proven Tough Power Anytime Anywhere Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com www tesla1...

Страница 2: ...r disassembled for any reason Always protect the unit from short circuit Shipping Hazards The unit contains sealed dry cell rechargeable batteries that do not pose a shipping hazard 05 03 21 All Groun...

Страница 3: ...oors or in a well ventilated area Causes damage to central nervous system blood and Contact with internal components may cause irritation or severe burns Avoid contact with internal acid kidneys throu...

Страница 4: ...bicarbonate lime etc Wear acid resistant clothing boots gloves and face shield Do not allow discharge of unneutralized acid to sewer Acid must be managed in accordance with local state and federal req...

Страница 5: ...Positions 7 2 8 Push to Test Button and LED Status Indicator 8 Section 3 Operating Procedures 9 3 1 Operating Procedures 9 3 2 General 9 3 3 Operating Limits and Restrictions 9 3 4 Performance 9 3 5 E...

Страница 6: ...6 2 Basic Usage Operation Questions 26 6 3 Basic Troubleshooting 27 28 Section 7 Performance Data 29 7 1 Purpose 29 7 2 General 29 7 3 Data Basis 29 7 4 Specific Conditions 29 7 5 General Conditions...

Страница 7: ...heit dc Direct Current EFF Efficiency ft Feet FWD Forward GPU Ground Power Unit Hr Hour Hz Hertz kg Kilograms kHz Kilohertz kW Kilowatts LED Light Emitting Diode max Maximum M megaohm min Minimum MPU...

Страница 8: ...WARNING Indicates a condition operating procedure or practice which if not adhered to could result in serious injury or death CAUTION Indicates a condition or operating procedure which if not strictl...

Страница 9: ...ircuit Breaker has tripped due to water infiltration DO NOT try to reset it with the ac line voltage attached Adapter with Grounding Mechanism hangar wall flight line ac power prior to connecting the...

Страница 10: ...testing The observance of procedures limitations and performance criteria ensures peak operating efficiency and maximizes operational capabilities and life of the TI5200 GPU 24 This manual contains th...

Страница 11: ...n 3 Provides active cooling for internal components LED Charge Status Meter 4 Displays current battery charge status when pressed 60 Hz 3 Phase AC Input Cable 5 Use for 60 Hz 3 Phase 200 260 Vac Input...

Страница 12: ...5700 Watts when plugged into ac power 246 amp hours 6 724 watt hours with three phase Vac power 46 amp hours 1 024 watt hours of rechargeable battery power without three phase ac Rechargeable Rate 19...

Страница 13: ...he internal cooling system will efficiently regulate unit temperature regardless of load At room temperature 77 F the exhaust air will not exceed the ambient temperature by more than 5 F In more extre...

Страница 14: ...in both the horizontal Figure 2 7 1 and vertical Figure 2 7 2 positions as shown Make sure that the airflow is not obstructed from air intake figure 2 7 3 and outlet Figure 2 7 4 Figure 2 7 2 Vertical...

Страница 15: ...and hold for approximately 2 to 3 seconds The LED bar graph should light up indicating the status of the power cells 3 In addition the fan s should start operating when the button is pressed If you d...

Страница 16: ...t be given to changes in performance resulting from variations in ambient temperature mode of operation state of charge with or without ac power and aircraft dc bus system inefficiency voltage drops 3...

Страница 17: ...e the unit into a cooler climate such as shade or air conditioning when possible Perform a full function test prior to use after the unit has been allowed to cool 3 6 Temperature Specifications Cold H...

Страница 18: ...e of existing technology to prevent foreseeable safety hazards and make the unit moisture resistant to prevent damage or failure Conditions With Raincover Without Raincover Heavy or steady rain Precip...

Страница 19: ...Figure 3 8 1 capable of measuring dc and ac voltage and resistance will be required to perform some of the tests These functional test procedures should become routine Figure 3 8 1 Digital Multimeter...

Страница 20: ...6 5 to 28 Vdc depending on state of charge Figure 3 8 3 Testing DC Receptacle Better than 10 M ensure no short exists Negative DC receptacle terminal and unit case Positive DC receptacle terminal and...

Страница 21: ...ucted from air intake and outlet see section 2 6 3 Check that all connections are secure and free from water 4 Figure 3 9 1 TI5200 GPU 24 3 10 Transporting Unit The TI5200 GPU 24 has a telescoping han...

Страница 22: ...voltmeter should indicate 24 Vdc to 23 5 Vdc 23 Vdc minimum Ensure dc power cable plug is fully seated into the vehicle or aircraft s dc receptacle Figure 3 11 2 Attaching NATO DC Power Cable to vehic...

Страница 23: ...d by a requirement of more than 200 amps Connect to aircraft ground power receptacle DC bus power should come on and aircraft voltmeter should indicate 27 5 Vdc to 23 5 Vdc 23 Vdc minimum If current d...

Страница 24: ...s It is also an optimum voltage for powering avionics and lighting on most aircraft The GPU s ac to dc converter produces continuous amps of dc power depending on the size of the system Figure 3 13 1...

Страница 25: ...r a full charge the LED indicator should show a single steady green bar or a single green bar blinking The fan will also come on at reduced speed This is normal operation indicating the unit is in sta...

Страница 26: ...er OFF 2 Plug the unit into 208 Three Phase 30 amp ac power Figure 3 16 4 Plugging Into AC Three Phase Power 3 Place the ON OFF switch to the ON position shown below After 2 3 seconds the LED bar grap...

Страница 27: ...rom the vehicle once the engine is started and the starter generator is running This feature will enable you to start multiple vehicles without reconnecting to ac power if the GPU is allowed to backch...

Страница 28: ...amaged if recharged by NiCad or Lead Acid type battery chargers Power cells should only be charged by either the TI5200 GPU s internal charger and the ac power cord furnished with the equipment or whe...

Страница 29: ...cloth to remove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the unit Always inspect cables prior to use If no damage is evident pro...

Страница 30: ...the crate on all sides and return it to Tesla at the address listed below Please contact Tesla Customer Service at 302 324 8910 with any questions or concerns TESLA INDUSTRIES INCORPORATED 101 CENTER...

Страница 31: ...rt aboard your aircraft You may take the Turbo Start anywhere you travel ensuring that you will always have power 4 How much power will my Turbo Start provide Depending on the system the Turbo Start w...

Страница 32: ...et my Turbo Start serviced Contact Tesla We can be reached at 302 324 8910 Ask for customer service You can also email us at tesla1 teslaind com Once we receive the unit at our facility we will examin...

Страница 33: ...ays running when I am plugged into ac power Constant cooling fan operation ensures proper and consistent ventilation of the unit 6 Why does the cooling fan slow down Cooling fan rpm varies for better...

Страница 34: ...outlet AC line cord is damaged or bad A Is ac line cord fully plugged into unit B and wall outlet AC circuit breaker has been tripped C No ac power at outlet D Do a continuity test on the ac line cor...

Страница 35: ...vice at 302 324 8910 8 Unit does not put out 28 5 volts dc power Unit is not plugged in A Plug unit into ac power source to A maintain 28 5 Stand alone Vdc is 24 Volts B unplugged 9 Unit stand alone v...

Страница 36: ...e chart under DATA BASIS The applicable report and date of the data are also given The data provided generally are based on one of three categories Derived From Actual Controlled Testing Controlled te...

Страница 37: ...0 125 6 46 0 50 8 13 0 8 6 20 0 68 0 53 0 127 4 45 0 49 0 12 0 10 4 21 0 69 8 54 0 129 2 44 0 47 2 11 0 12 2 22 0 71 6 55 0 131 0 43 0 45 4 10 0 14 0 23 0 73 4 56 0 132 8 42 0 43 6 9 0 15 8 24 0 75 2...

Страница 38: ...LOAD 0 0 300 600 900 1200 1500 1800 2100 3000 2700 2400 5 10 15 20 25 30 25 C Temp 29 C Temp Calculations based on actual test data at Pratt Whitney Canada on 30 March 1992 SECONDS AMPS MAXIMUM OUTPU...

Страница 39: ...ith the Tesla Turbo Start GPU power supply the DVAM is a valuable tool for troubleshooting and conducting systems checks The DVAM 3100A can be ordered through customer service at Tesla 8 4 GPU Tires T...

Страница 40: ...ility and connectivity To extend the life of the Cobra Connector included with your unit replacement contacts posts noses and tools can be ordered through the Tesla Customer Service TI2005 238 Cobra A...

Страница 41: ...ail _______________________________________________________________________________________ Purchase Order ______________________________________________________________________________ Model ________...

Страница 42: ...Tesla 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blvd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com www tesla1 com...

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