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TI1500 GPU-12

Section 6 – Troubleshooting and FAQ

1. Why should I buy a Tesla™ Turbo Start™ System?

Tesla™ Turbo Start™ is a multi-functional system that are ideal for support of 24 Vdc vehicles and aircraft and their

electronics/avionics on the bench. Tesla™ manufactures various systems of different sizes and capacities that are man-

portable, maintenance free and provide pure, dc power in a completely safe package. Designed for Military applications,

these systems are equally valuable in maintenance support at the main facility or in remote locations. They are easily

transported and air-portable. They will also provide 28.5 Vdc when the system is connected to the appropriate ac source.

2. How does a Turbo Start™ work?

The Turbo Start™ combines state of the art power conversion electronics with our proprietary “dry cell” batteries. The

system’s electronics incorporate an intelligent charging system for the cells. The cells are ideal for this application as they

are non-spillable, absorbed electrolyte dry cells that are sealed, maintenance free and safe for air transport.

3. How is Turbo Start™ used in Aviation Support?

There are many ways a Turbo Start™ will benefi t your operation. By using it for pre-fl ight testing, you will avoid depleting

the aircraft’s battery. You can start the aircraft’s engine with the Turbo Start™ as well. In the hangar, when connected to

ac power, the Turbo Start™ will provide 28.5 Vdc for avionics testing and will also recondition and recharge the aircraft’s

battery. Another benefi t is the ability to fl y with the Turbo Start™ aboard your aircraft. You may take the Turbo Start™

anywhere you travel, ensuring that you will always have power.

4. How much power will my Turbo Start™ provide?

Depending on the system, the Turbo Start™ will provide anywhere from 1500 to 3500 peak starting amps, 25 to 400

continuous amps dc and 23 to 96 hours of rechargeable power. See our website (www.teslaind.com) to determine the

proper Turbo Start™ for your needs.

5. Will a Tesla™ Turbo Start™ spool up a turbine engine?

Nothing will start a turbine engine faster or safer than the right Tesla™ Turbo Start™. Not only will it eliminate hot starts, but

it will extend the life of your starter, your engine and your battery while reducing maintenance. The Turbo Start™ senses the

impedance from the starter/generator. It then provides the exact power required throughout the start-up curve.

6. How many engine starts will my Turbo Start™ provide until it is depleted?

The Turbo Start™ back-charges, almost instantly, once the vehicle / aircraft is started and the generator is on line. This

“power fl ywheel” feature enables the Turbo Start™ to recharge itself right from the vehicle it started in less than 30

seconds. You can go down the line in your motor pool and start every 24V vehicle, without limit!

7. How do you prolong the life of the Turbo Start’s cells?

All you need to do is plug the unit in to the appropriate ac power outlet the system requires. AC power will recharge the

system and keep the cells healthy. Users who regularly plug the system in can expect to get 5-7 years from their cells before

they need to be replaced. The recharging system will not overcharge the unit or produce excess heat.

8. Is it waterproof?

Water-resistant but not waterproof (See Environmental Section).

6.1 – Frequently Asked Questions

Содержание TI1500 GPU-12

Страница 1: ...TI1500 GPU 12 User Manual Built Smart Proven Tough Power Anytime Anywhere Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com www tesla1...

Страница 2: ...sassembled for any reason Always protect the unit from short circuit Shipping Hazards The TI1500 GPU 12 contains sealed dry cell rechargeable batteries that do not pose a shipping hazard 09 22 20 All...

Страница 3: ...oors or in a well ventilated area Causes damage to central nervous system blood and Contact with internal components may cause irritation or severe burns Avoid contact with internal acid kidneys throu...

Страница 4: ...bicarbonate lime etc Wear acid resistant clothing boots gloves and face shield Do not allow discharge of unneutralized acid to sewer Acid must be managed in accordance with local state and federal req...

Страница 5: ...g Positions 8 2 8 AC Input Circuit Breaker 9 2 9 12 Volt Output Connector 9 2 10 Input Voltage Selector Switch 10 2 11 Push to Test Button and LED Status Indicator 11 Section 3 Operating Procedures 12...

Страница 6: ...c Usage Operation Questions 27 6 3 Basic Troubleshooting 28 29 Section 7 Performance Data 30 7 1 Purpose 30 7 2 General 30 7 3 Data Basis 30 7 4 Specific Conditions 30 7 5 General Conditions 30 7 6 Te...

Страница 7: ...heit dc Direct Current EFF Efficiency ft Feet FWD Forward GPU Ground Power Unit Hr Hour Hz Hertz kg Kilograms kHz Kilohertz kW Kilowatts LED Light Emitting Diode max Maximum M megaohm min Minimum MPU...

Страница 8: ...WARNING Indicates a condition operating procedure or practice which if not adhered to could result in serious injury or death CAUTION Indicates a condition or operating procedure which if not strictl...

Страница 9: ...r user or the unit is wet while the unit is connected to a power source If the unit has come into contact with water disconnect ac power from the ac source If AC Input Circuit Breaker has tripped due...

Страница 10: ...ated during any fuel handling operation Power output is restricted to dc power only 1 5 Extreme Environments CAUTION Unit Damage Potential The unit s charger temperature switch automatically disables...

Страница 11: ...imitations and performance criteria ensures peak operating efficiency and maximizes operational capabilities and life of the TI1500 GPU 12 This manual contains the complete operating instructions and...

Страница 12: ...e power output status Air Intake Ports 4 Provide airflow for cooling internal electronics Carrying Handle 5 Allows for easy transport of unit AC Input Circuit Breaker 6 Trips if over current fault con...

Страница 13: ...Vdc when plugged into ac power 43 amp hours 797 watt hours with 100 260 Vac power 23 amp hours 512 watt hours of rechargeable battery power without 100 260 Vac Rechargeable Rate 74 minutes from full d...

Страница 14: ...to ac power the internal cooling system will efficiently regulate unit temperature regardless of load At room temperature 77 F the exhaust air will not exceed the ambient temperature by more than 5 F...

Страница 15: ...in both the horizontal Figure 2 7 1 and vertical Figure 2 7 2 positions as shown Make sure that the airflow is not obstructed from air intake Figure 2 7 3 and outlet Figure 2 7 4 Figure 2 7 1 Vertical...

Страница 16: ...d dc connections to the unit Plug in ac line cord on military unit 4 The unit should power up automatically If the breaker continues to trip return the unit to Tesla 5 Industries for repair Figure 2 8...

Страница 17: ...tch to read 230V see figure 2 10 3 2 Rotate cover back into place Replace and tighten screw 3 Figure 2 10 2 Unscrew Protective Cover Figure 2 10 3 Select Voltage 2 10 Input Voltage Selector Switch The...

Страница 18: ...to Test button This ensures a correct reading Without ac power input or dc power output simply press the Push to Test button on the faceplate 2 and hold for approximately 2 to 3 seconds The LED bar g...

Страница 19: ...onsideration must be given to changes in performance resulting from variations in ambient temperature mode of operation state of charge with or without ac power and aircraft dc bus system inefficiency...

Страница 20: ...e the unit into a cooler climate such as shade or air conditioning when possible Perform a full function test prior to use after the unit has been allowed to cool 3 6 Temperature Specifications Cold H...

Страница 21: ...intensity in excess of 0 30 inch 0 76 cm or continuously between 0 30 and 0 10 inch per hour OK OPERATION NOT RECOMMENDED Light rain drizzle or sleet Precipitation falling on a continuous basis betwe...

Страница 22: ...on or misalignment and cracked or loose connec tors If no damage is evident proceed to the next step If damage is evident contact Tesla Industries Inc Check DC Voltage Reading at DC Receptacle Termina...

Страница 23: ...positive probe to the fas tener screw on the dc Receptacle Multimeter should read less than 1 2 Place the positive probe to the fastener screw on the dc recep tacle Move the negative probe to the dc...

Страница 24: ...are secure and free from water 4 Figure 3 9 1 TI1500 GPU 12 3 10 Transporting Unit The TI1500 GPU 12 can be carried for short distances by hand but if the area of operation is further then 45 meters 1...

Страница 25: ...25 Vdc only one GREEN LED status indicator bar will illuminate If aircraft power demand exceeds 20 amps converter voltage output will decrease and two or more LED status indicator bars will illuminat...

Страница 26: ...ct installation prior to engine starting Follow ground power engine starting procedure as specified in vehicle operator s manual Removing DC Power Supply From Vehicle Remove dc power cable connector f...

Страница 27: ...ket to charge the batteries Until the unit is fully charged the LED status will read half or no charge Plug the TI1500 GPU 12 into AC power to keep the cells charged whenever it is not in use even if...

Страница 28: ...s feature will enable you to start multiple vehicles without reconnecting to ac power if the GPU is allowed to backcharge for approximately 30 seconds NOTE Plug the TI1500 GPU 12 into ac power to keep...

Страница 29: ...aged if recharged by NiCad or Lithium Ion battery chargers Power cells should only be charged by either the TI1500 GPU 12 s internal charger and the ac power cord furnished with the equipment or when...

Страница 30: ...cloth to remove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the unit Always inspect cables prior to use If no damage is evident pro...

Страница 31: ...ir Request Form Seal the crate on all sides and return it to Tesla at the address listed below Please contact Tesla Customer Service at 302 324 8910 with any questions or concerns TESLA INDUSTRIES INC...

Страница 32: ...rt aboard your aircraft You may take the Turbo Start anywhere you travel ensuring that you will always have power 4 How much power will my Turbo Start provide Depending on the system the Turbo Start w...

Страница 33: ...et my Turbo Start serviced Contact Tesla We can be reached at 302 324 8910 Ask for customer service You can also email us at tesla1 teslaind com Once we receive the unit at our facility we will examin...

Страница 34: ...ays running when I am plugged into ac power Constant cooling fan operation ensures proper and consistent ventilation of the unit 6 Why does the cooling fan slow down Cooling fan rpm varies for better...

Страница 35: ...outlet AC line cord is damaged or bad A Is ac line cord fully plugged into unit B and wall outlet AC circuit breaker has been tripped C No ac power at outlet D Do a continuity test on the ac line cor...

Страница 36: ...ice at 302 324 8910 8 Unit does not put out 14 25 volts DC power Unit is not plugged in A Plug unit into AC power source to A maintain 14 25 Stand alone Vdc is 12 Volts unplugged B 9 Unit stand alone...

Страница 37: ...e chart under DATA BASIS The applicable report and date of the data are also given The data provided generally are based on one of three categories Derived From Actual Controlled Testing Controlled te...

Страница 38: ...8 13 0 8 6 20 0 68 0 53 0 127 4 45 0 49 0 12 0 10 4 21 0 69 8 54 0 129 2 44 0 47 2 11 0 12 2 22 0 71 6 55 0 131 0 43 0 45 4 10 0 14 0 23 0 73 4 56 0 132 8 42 0 43 6 9 0 15 8 24 0 75 2 57 0 134 6 41 0...

Страница 39: ...ion based on actual test data at Pratt Whitmey on 30 March 1992 SECONDS 1500 1350 1200 1050 900 750 600 450 150 300 0 0 5 10 15 20 25 30 29 C Temp 25 C Temp TI1500 Maximum Output Current TI1500 Output...

Страница 40: ...ontact Tesla Customer Service to find out more about our selection of cables Regular Line Cords TI25000 001 North American Line Cord TI25000 002 Italian Line Cord TI25000 003 Continental European Line...

Страница 41: ...ement Contacts and Tools Cobra DC Plugs provide reliable high power connections up to 3000 amps even in the harshest conditions A rugged combination of advanced composite materials and corrosion resis...

Страница 42: ...n Line Cord Burma Now Myanmar 230 50 TI25000 005 United Kingdom Line Cord Burundi 220 50 TI25000 003 Continental European Line Cord Cambodia 220 50 TI25000 003 Continental European Line Cord Cameroon...

Страница 43: ...Guadeloupe 220 50 TI25000 003 Continental European Line Cord Guam 110 120 60 TI25000 001 North American Line Cord Guatemala 120 60 TI25000 001 North American Line Cord Guinea 220 50 TI25000 003 Conti...

Страница 44: ...Line Cord Montseurrat 230 60 TI25000 005 United Kingdom Line Cord Morocco 220 50 TI25000 003 Continental European Line Cord Mozambique 220 50 TI25000 003 Continental European Line Cord Namibia W S Afr...

Страница 45: ...00 004 Old British Line Cord Sweden 220 50 TI25000 003 Continental European Line Cord Switzerland 220 50 TI25000 006 Switzerland Line Cord Syria 220 50 TI25000 003 Continental European Line Cord Tahit...

Страница 46: ...00 19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT S UNIT S MAY BE RETURNED TO TESLA INDUSTRIES FOR A NOMINAL COST AND MODIFIED TO ALLOW OPERATION WITH THE UNIVERSAL AC LINE CORD KIT TESL...

Страница 47: ...ail _______________________________________________________________________________________ Purchase Order ______________________________________________________________________________ Model ________...

Страница 48: ...Tesla 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blvd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com www tesla1 com...

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