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VII. FAULTS AND TROUBLESHOOTING 

 

7.1 General procedure for fault checking and troubleshooting 

 
UPS contains complicated electronic control circuits. In order to locate any fault occurring circuits, an ad-
vanced knowledge about the circuitry and its operation principles must be known. The aim of this section is to 
give the knowledge required at the first intervention. 
 
There is no practical way to locate any possible fault. Most of the faults do not occur as a performance dec-
rement. Generally, the UPS operates normally or switches into by-pass mode. But in order to determine any 
change in load or the system the parameters must be recorded regularly as mentioned previously. 
 
Generally, the output voltage can deviate %2 from the predefined values. If values differ more than this per-
centage then reasons must be investigated. 
 
The following general structure must be systematically followed while trying to indicate the error: 
 

Fault determination: 

First  step  is  to  record  the  messages,  indicator  panel  LEDs,  operating  parameter 
values and last status of switches. This must be done before attempting to press 
any button. 

 

Fixing interventions: 

After recording all indications, check the meaning of the fault and alarm messages 
using “The operator control indicator panel”. If anything related, follow the related 
procedure.  

 
Reporting the fault: 

Service personal must clearly report the work done. Hence, if any other error oc-
curs there will be enough information to fix it.  

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Содержание XA-200P Series

Страница 1: ...XA200P SERIES UPS s XA206P XA210P XA215P XA220P XA230P 6 10 15 20 30 kVA 3 Phase Input 1 Phase Output USER MANUAL...

Страница 2: ......

Страница 3: ...EL OPERATION 13 3 1 Introduction 13 3 1 1 Redundancy 13 3 1 2 Power Increase 13 3 2 Parallel Operation Mode 13 3 2 1 Redundant Parallel Mode 14 3 3 Parallel Operation Mode Fault Codes 14 3 4 Parallel...

Страница 4: ...ult checking and troubleshooting 24 VIII UPS s REMOTE CONTROL CONNECTION 25 8 1 Using Serial Port 25 8 2 Serial port connection cable 26 8 3 Remote control connection with a modem 26 8 3 1 Hardware Co...

Страница 5: ...d in a UPS are classified as SAFETY and OPERATING categories as shown below Kg Pb H2 SO4 HIGH VOLTAGE WEIGHT ISOLATED LEAD ACID BATTERY ATTENTION FOLLOW INSTRUCTIONS BELOW READ INSTRUCTION MANUAL SAFE...

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Страница 7: ...re used in the UPS Before maintenance turn off the device and wait at least 3 minutes to completely discharge the capacitors Make sure batteries are dis connected Unfortunate accidents may occur there...

Страница 8: ...ine is connected to the output of this switch General description of UPS parts RECTIFIER CHARGER The first conversion stage from AC to DC uses a 3 phase 6 pulse fully controlled rectifier to convert t...

Страница 9: ...F Switch F3 F4 F5 Input Switch MBS Maintenance ByPass Switch RS232 SNMP Communication Select Switch optionmal RS232 Communication Socket DB9 Female Emergency Stop Switch I P F6 Output Fuse Figure 1 3...

Страница 10: ...0 or 230Vac N Voltage regulation tolerance 1 Nominal output frequency 50 Hz Output frequency tolerance Line syncron 1 Output frequency tolerance Free running 0 2 Efficiency 100 Load 87 88 Load Crest f...

Страница 11: ...e L2 If lamp is lit inverter supplies the load There are 4 function keys on front panel these are ENTER UP DOWN and UP and DOWN keys help moving on menus key selects options ENTER key means the select...

Страница 12: ...UND ON OFF is available Used for turning on off alert sound If you press ENTER key the option will change one press ON one press OFF If the OFF option is selected sound alert is turned off but if a ne...

Страница 13: ...a this menu navigation through the items is performed using up and down buttons Submenu item Function 1 LD 060 Output load percentage 2 OP CURR 011A Output current 3 OPV 220 Output voltage 4 IPV 380 3...

Страница 14: ...id 5 REMOTE ENABLE By using key you can change enable and disable options Enable remote battery test shutdown and bypass functions are enabled disable these functions are disabled press ENTER for 3 se...

Страница 15: ...he UPS Submenu item Function 1 Password required System adjustments ENTER EXIT Enter exit from submenu Goto first submenu item 2 2 8 ADJUST MODE submenu This menu is used to adjust time and date of th...

Страница 16: ...ain EMERGENCY STOP If an external EPO switch is installed to system connected to interface board to stop all UPS parts rectifi er static bypass inverter etc is possible After pressing EPO switch all p...

Страница 17: ...R Over temperature inverter or rectifier section 1 Overload for inverter 2 Over temperature 3 Fan failure or dirty air inlets 4 Bad UPS settling There is not enough ventilation area A12 OVERCURRENT In...

Страница 18: ...S found in parallel system A28 PLUG IN DIG Digital connection cable plug in failure A31 DUBL UPS NUMBER Parallel UPS numbers are same change one of them A40 CANT FIND PR Parallel mode is selected but...

Страница 19: ...nstall one more UPS to the system 3 2 Parallel Operation Mode NOTE Parallel control board and some accessories are not installed in a standard XA200P series UPS but parallel operation option is availa...

Страница 20: ...UG IN DIG Socket unplugged A31 DUBL UPS NR The same UPS number is selected for SLAVE UPS you must assign different UPS numbers to each one in parallel systems Go to SETTINGS menu and change the UPS nu...

Страница 21: ...arallel UPS Connection NOTE OUTPUT CONNECTIONS MUST BE OF EXACTLY THE SAME LENGTH CAUTION During operation do not turn off CB1 CB2 CB3 or CB4 first turn off the UPS output switch then turn off the CB1...

Страница 22: ...arallel UPS operates alone in ONLINE mode XA200P series requires only a parallel control board to operate in parallel mode 3 6 Taking off the parallel devices from a UPS 1 Shift to the ON LINE mode 2...

Страница 23: ...shipping carton and the UPS 2 Carefully open the carton and take the UPS out 3 Retain the carton and packing material for future use Unit package contents 1 A user manual and Guarantee certificate 2 B...

Страница 24: ...t take additional precautions UPS Power kVA NOMINAL CURRENT Amperes Recommended cable cross section mm 2 Input line Full capacity recharge Bypass output At full load Battery At min battery voltage 380...

Страница 25: ...ppears on the LCD panel change the phase sequence 3 Connect the output of the UPS to the load distribution panel 4 Connect the battery group refer to battery installation section WARNING DO NOT TURN O...

Страница 26: ...ttery block A minimum clear ance of 20 mm should be allowed between the cell surface and any walls A clearance of minimum150 mm should be allowed between the top of the cells and the underside of the...

Страница 27: ...nto 0 position 5 3 Switching into maintenance bypass mode 1 Press down button until COMMAND MENU appears then press enter Press down button until ENTER BY PASS message appears Again press enter button...

Страница 28: ...LEDs and parameter measurements are normal and there is no alarm message on the indicator panel 2 Check if the device is overheated 3 Check the cooling fans rotations 4 Check if there is any change i...

Страница 29: ...fore storage If the charge is not enough then charge the batteries at least for 12 hours 2 Qualified service personal should disconnect the connections 3 Batteries should be charged every six months d...

Страница 30: ...be recorded regularly as mentioned previously Generally the output voltage can deviate 2 from the predefined values If values differ more than this per centage then reasons must be investigated The f...

Страница 31: ...alarm CANCEL battery test Turn off UPS output voltage immediately SHUTDOWN Turn off UPS output voltage after delay WAITING SHUTDOWN Turn off UPS output voltage SHUTDOWN and turn on UPS output voltage...

Страница 32: ...igured to answer incoming calls To test this call the phone number connected to the modem and hear modem s voice 8 3 2 Functioning Principle The remote operator by means of a PC and a modem device and...

Страница 33: ...m the NULL modem in the hyperterminal otherwise you will get ERROR Speed configuration table Modem model Speed configuration string US ROBOTICS sportster voice AT N3 APACHE AE56SP R ATN0S37 6 BOCAMODE...

Страница 34: ...3 7 7 9 2 8 4 UPS Remote monitoring panel connection Remote monitoring panel is used to monitor the UPS from 400m distance This panel is installed to con trol monitor room If the distance is less than...

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Страница 36: ...AGKK5594 12 2012...

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