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Operation and Maintenance Guide ERDS 84 Electric Rotary Deck Scalers

Scaler height adjustment by small 

wheel

a)  There is a provision to adjust the height 

of scaler after the Wheel (Small) (2) worn 

out. The above procedure should be followed 

to remove the wheel assembly. Open both the 

wheel assembly.
b)   Now loosen the Hex Nut (48) on the 

Grub Screw (39). Now turn the Grub Screw 

(39) towards downwards as shown. After    

required turn made again tighten the Hex 

Nut (48) to fix the rotation of Grub Screw 

(39). Make sure you maintain same height 

of Grub Screw (39) below the Pin for Small 

Wheel (15) on both the wheels. Now assem-

ble in reverse manner.

Bearing Replacement

a.  Unscrew (Clockwise) Main Drive Shaft 

(13) using a rod to rotate to remove the 

main drive shaft assembly. (Refer Detail B 

and C )

b.  Now unscrew Allen Bolt (36) and Spring 

Washer (52) from Bearing Cover (23). 

Now remove External Circlip (35) using 

circlip plier.

c.  Now remove Spacer For Drive Assembly. 

(7) and Ball Bearing (30) and replace it 

with new ones. 

d.  Now Unscrew Hex Bolts (41) and Plain 

Washers (59) to remove Belt Cover 

(19). Now remove Timing Belt (29) and 

unscrew Allen Bolt (36) to remove Plain 

Washer (53), Timing Pulley (33) and  

Spacer For Drive Assembly (7).

e.  Now Follow Steps 6.b & 6.c from Bearing 

Replacement.

f.  Now assemble in reverse manner

Содержание 59 04 09

Страница 1: ...Deck Scaler 110V 1ph 2 2kW 59 04 09B ERDS 84 220V Electric Rotary Deck Scaler 220V 1ph 2 2kW 59 04 09C E R D S 84 Read this manual carefully before installing operating or servicing this equipment It...

Страница 2: ...able of Contents 3 Technical Data 3 Safety Instructions 4 Installation Instructions 7 Troubleshooting 7 Disassembly and Re assembly 12 Exploded View for ERDS 84 13 Bill of Materials for ERDS 84 15 Tes...

Страница 3: ...functional or in need of service is prohibited Do not use it if operator is not familiar with the tool Safety Instructions Warning Warning If not followed could cause personal injuries Caution If not...

Страница 4: ...ble to withstand 10G in 8ms without fracturing Waterproof heavy duty outerwear and Shoes with toe cap protection are a must during operation Safety Instructions Safety check before operating the Rotar...

Страница 5: ...he male female plug by lifting spring loaded lock Now remove the two screws as shown to remove the rear cover of female plug to see the terminals Connect the terminals as shown Connection detail for 3...

Страница 6: ...at direction of rotation is as indicated by the arrow shown Incorrect rotation will cause permanent damage to equip ment and can be a hazard 7 Turn the height dial counter clockwise completely and mak...

Страница 7: ...loose connection Check connections and retry The motor hums but does not turn Low voltage Check voltage and verify correct and re try Insufficient descaling Belt broken Replace Belt Worn out leaf or...

Страница 8: ...ment mechanism a First loosen the U bolt Assembly s 65 at the bottom portion and pull out the Wire Rope 64 b Now loosen the Allen Bolts 58 and pull out the height adjustment mechanism from the push ha...

Страница 9: ...ht of Grub Screw 39 below the Pin for Small Wheel 15 on both the wheels Now assem ble in reverse manner Bearing Replacement a Unscrew Clockwise Main Drive Shaft 13 using a rod to rotate to remove the...

Страница 10: ...tand 1 and unscrew the flange nut 3 as it has left handed thread b Now remove the leafs 6 washers 7 from the pin 5 and replace with new one c Now assemble in reverse manner Hammer Leaf Assembly 653 97...

Страница 11: ...er 1 and unscrew the flange nut 3 as it is having left hand thread b Now remove the gears 6 washers 7 from the pin 5 and replace with new one Now assemble in reverse manner Cutter Gear Assembly 653 97...

Страница 12: ...ric Rotary Deck Scalers Exploded View for ERDS 84 3 47 31 22 58 57 6 48 12 24 55 20 41 59 19 29 53 33 26 10 36 52 1 2 4 7 67 68 11 13 14 15 7 17 21 23 25 27 28 32 34 38 39 40 42 43 45 44 46 50 51 54 6...

Страница 13: ...06 Page 13 Operation and Maintenance Guide ERDS 84 Electric Rotary Deck Scalers Exploded View Detail A for ERDS 84 20 55 24 12 48 6 57 58 22 31 47 3 64 63 60 21 14 1 4 38 61 56 49 18 37 9 5 62 42 44 4...

Страница 14: ...V 06 Page 14 Operation and Maintenance Guide ERDS 84 Electric Rotary Deck Scalers Exploded View Detail B for ERDS 84 2 15 39 60 61 38 56 63 67 66 40 35 30 25 23 17 13 11 68 8 7 52 36 51 50 46 34 32 28...

Страница 15: ...FF MM 314 REV 06 Page 15 Operation and Maintenance Guide ERDS 84 Electric Rotary Deck Scalers Exploded View Detail C for ERDS 84 10 54 7 26 33 53 29 19 59 41 52 36 7 35 8 30 23 DETAIL C...

Страница 16: ...n For Big Wheel 653 21 16 2 2 2 2 15 Pin For Small Wheel 653 21 17 2 2 2 2 16 Hex Stud 653 23 01 2 2 2 2 17 Housing 653 31 01 1 1 1 1 18 Thimble 653 50 10 1 1 1 1 19 Belt Guard 653 31 03 1 1 1 1 20 Pu...

Страница 17: ...91 05 1 1 45 Plug 3ph 653 91 06 1 1 46 Hex Nut 022 40 21 4 4 4 4 47 Allen Bolt 126 90 40 1 1 1 1 48 Hex Nut 150 40 25 4 4 4 4 49 Eye Bolt 653 90 11 1 1 1 1 50 Plain Washer 171 90 50 4 4 4 4 51 Spring...

Страница 18: ...ith Our Standard Test Procedures And Meets The Specifications For Material And Performance Values As Published In Our Literature We Further Certify That The Product Has Been Given Our Standard Factory...

Страница 19: ...ollowing European Directives 2006 42 EC Machinery Safety and Harmonized standards ISO 12100 1 2010 Safety of Machinery general Principles for Design Risk Assessment and Risk Reduction Registered Offic...

Страница 20: ...damaged after deposit with the transporter for shipment iii a Product is not properly preserved packaged stored processed or handled after receipt iv a Product is not used and maintained in accordance...

Страница 21: ...FF MM 314 REV 06 Page 21 Operation and Maintenance Guide ERDS 84 Electric Rotary Deck Scalers This page is intentionally Left blank...

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