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SERVICE MANUAL

SERVICE OF

dZD>

PELLET BOILERS AND STOVES

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Содержание Kamin 20

Страница 1: ...SERVICE MANUAL SERVICE OF d ZD PELLET BOILERS AND STOVES...

Страница 2: ...ES 10 4 PROGRAMMING BOILERS WITH A MANUAL UNIT 21 5 SERVICE SETTINGS 23 5 1 Access to the service menu 23 5 2 Setting operating parameters 25 5 3 Other settings in the service menu 26 6 First ignition...

Страница 3: ...system The heat produced by combustion of pellets transmits only to the fluid of the heating system are well insulated so as not to heat the heat in the surrounding area They are installed in separate...

Страница 4: ...placed in the required position on the exhaust fan housing as in the picture above In the event that the fan is mounted on an adequate flange in some versions of the boilers the sensor is placed in th...

Страница 5: ...ndenser pump from 50kW to more beside the water temperature in the boiler this type of sensor is used to measure the water temperature in the return line from the switch to the boiler 2 1 3 Pressure s...

Страница 6: ...g the burner factory 3 times for one cleaning 2 1 5 Microswitch Microswitches is a contact sensor for the positioning of the cleaning mechanism for smart boilers on the older generation pellet When th...

Страница 7: ...rmostat has a bistable characteristic ie once the thermostat is activated due to temperature overrun it remains active even when the temperature of the device falls In this regard when the cause of ov...

Страница 8: ...the foreseen tube for which the end is in the bottom of the burner 2 2 2 Fans Fans are electric motors designed for supplying fresh air and extracting exhaust gases in the combustion process The fans...

Страница 9: ...e speed Its function is transporting pellets from the tank to the burner where the combustion will take place The amount of dosage pellet depends on the working time of the dispenser engine which is s...

Страница 10: ...d pay attention to the direction of flow of the liquid ie to achieve fluid flow from the switch to the bottom of the boiler 3 ELECTRIC CONNECTION SCHEMES The electrical connection diagrams of the devi...

Страница 11: ...The mentioned controller changes the previously used ones Alpha65 and Alpha75 The following has been replaced 1 The fuse is no longer on the electronics but on the Euro socket where the power cord is...

Страница 12: ...oiler on which the controller has been changed can be checked by looking at the declaration from the boiler and at end of the serial number it will say V2 Example in the picture below How to recognize...

Страница 13: ...Service manual 13 SIMPLE STANDARD...

Страница 14: ...Service manual 14 x KAMIN COMPACT SM_ECO 35 kW...

Страница 15: ...Service manual 15 x SM ECO 50 70 kW with only one fan smoke extraction...

Страница 16: ...Service manual 16 x SM ECO 50 70 kW with two fans primar air and smoke extraction...

Страница 17: ...Service manual 17 x SM ECO 50 70 kW with dosing auger overheat protection...

Страница 18: ...Service manual 18...

Страница 19: ...Service manual 19 x SM ECO 100kW and higher...

Страница 20: ...Service manual 20...

Страница 21: ...and starting the control unit if everything is correct 01 01 appears on the display of the programmer The tag represents the location of the program in the programmer s memory The first part of the t...

Страница 22: ...ecting the program the Load indicator will appear on the display of the programmer and the LED above the CONT will be active Confirm again with ENTER will appear loading display tag in the form of ver...

Страница 23: ...hange the operating parameter if it really is not necessary The service menu is locked to prevent access to unskilled curious people 5 1 Access to the service menu After switching on the control unit...

Страница 24: ...We ll get four numbers numbers are randomly generated that is with each unlock there will be other numbers It is necessary to collect four numbers and increase their sum by one In our case 3 4 2 4 13...

Страница 25: ...fications The service menu will be locked again after half an hour of inactive operation or if the control unit is reset to the main switch located on the back of the boiler 5 2 Setting operating para...

Страница 26: ...r 8 to 13 are locked We have explained access to locked settings in the chapter Accessing the service menu We will further describe and explain the specific functions of the service menu item SETTING...

Страница 27: ...technician only so that the guarantee for the boiler is valid The service technician should check all necessary items before and when commissioning the boiler to ensure that the boiler is properly ins...

Страница 28: ...Service manual 28...

Страница 29: ...Service manual 29...

Страница 30: ...burners and motors of the dispenser The servicer is obliged before any correction of the working parameters to determine which construction is a burner and a dispenser assembly motor spiral If there...

Страница 31: ...1 feeder 1 OFF time 86 10 Power 1 feeder 1 ON time 34 11 Power 2 feeder 1 OFF time 77 12 Power 2 feeder 1 ON time 43 13 Power 3 feeder 1 OFF time 69 14 Power 3 feeder 1 ON time 51 15 Power 4 feeder 1...

Страница 32: ...2 speed 195 36 Power 3 fan 2 speed 200 37 Power 4 fan 2 speed 210 38 Power 5 fan 2 speed 220 39 Quickheat fan 2 speed 220 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed...

Страница 33: ...1 blow cleaning speed 0 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 0 68 OFF temp T1 T2 f...

Страница 34: ...0 88 Keep fire feeder 1 ON time 0 89 Keep fire fan 1 duration 0 90 Keep fire period 0 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool fluid...

Страница 35: ...Service manual 35 7 2 EDGE COMFY 10 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Страница 36: ...feeder 1 OFF time 116 10 Power 1 feeder 1 ON time 14 11 Power 2 feeder 1 OFF time 114 12 Power 2 feeder 1 ON time 16 13 Power 3 feeder 1 OFF time 112 14 Power 3 feeder 1 ON time 18 15 Power 4 feeder 1...

Страница 37: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Страница 38: ...blow cleaning speed 170 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2...

Страница 39: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Страница 40: ...Service manual 40 7 3 KAMIN EXCLUSIVE EDGE 15 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Страница 41: ...feeder 1 OFF time 106 10 Power 1 feeder 1 ON time 16 11 Power 2 feeder 1 OFF time 104 12 Power 2 feeder 1 ON time 18 13 Power 3 feeder 1 OFF time 103 14 Power 3 feeder 1 ON time 20 15 Power 4 feeder...

Страница 42: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Страница 43: ...blow cleaning speed 170 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2...

Страница 44: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Страница 45: ...Service manual 45 7 4 KAMIN EXLUSIVE 20 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Страница 46: ...1 feeder 1 OFF time 103 10 Power 1 feeder 1 ON time 17 11 Power 2 feeder 1 OFF time 100 12 Power 2 feeder 1 ON time 20 13 Power 3 feeder 1 OFF time 99 14 Power 3 feeder 1 ON time 23 15 Power 4 feeder...

Страница 47: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Страница 48: ...blow cleaning speed 170 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2...

Страница 49: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Страница 50: ...Service manual 50 7 5 KOTAO EDGE 23 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Страница 51: ...1 feeder 1 OFF time 107 10 Power 1 feeder 1 ON time 11 11 Power 2 feeder 1 OFF time 103 12 Power 2 feeder 1 ON time 15 13 Power 3 feeder 1 OFF time 98 14 Power 3 feeder 1 ON time 20 15 Power 4 feeder...

Страница 52: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Страница 53: ...blow cleaning speed 170 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2...

Страница 54: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Страница 55: ...Service manual 55 7 6 KAMIN COMPACT 25 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Страница 56: ...1 feeder 1 OFF time 107 10 Power 1 feeder 1 ON time 13 11 Power 2 feeder 1 OFF time 103 12 Power 2 feeder 1 ON time 17 13 Power 3 feeder 1 OFF time 98 14 Power 3 feeder 1 ON time 22 15 Power 4 feeder...

Страница 57: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Страница 58: ...blow cleaning speed 170 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2...

Страница 59: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Страница 60: ...Service manual 60 7 7 SMART 25kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Страница 61: ...ower 1 feeder 1 OFF time 1 10 Power 1 feeder 1 ON time 17 11 Power 2 feeder 1 OFF time 1 12 Power 2 feeder 1 ON time 1 13 Power 3 feeder 1 OFF time 1 14 Power 3 feeder 1 ON time 1 15 Power 4 feeder 1...

Страница 62: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Страница 63: ...blow cleaning speed 0 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 3 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2 fo...

Страница 64: ...88 Keep fire feeder 1 ON time 0 89 Keep fire fan 1 duration 0 90 Keep fire period 0 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool fluid...

Страница 65: ...Service manual 65 7 8 SMART 33 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Страница 66: ...1 feeder 1 OFF time 40 10 Power 1 feeder 1 ON time 10 11 Power 2 feeder 1 OFF time 40 12 Power 2 feeder 1 ON time 15 13 Power 3 feeder 1 OFF time 40 14 Power 3 feeder 1 ON time 16 15 Power 4 feeder 1...

Страница 67: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Страница 68: ...blow cleaning speed 220 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 3 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2 f...

Страница 69: ...88 Keep fire feeder 1 ON time 0 89 Keep fire fan 1 duration 0 90 Keep fire period 0 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool fluid...

Страница 70: ...Service manual 70 7 9 COMPACT 33 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Страница 71: ...1 feeder 1 OFF time 40 10 Power 1 feeder 1 ON time 15 11 Power 2 feeder 1 OFF time 40 12 Power 2 feeder 1 ON time 15 13 Power 3 feeder 1 OFF time 40 14 Power 3 feeder 1 ON time 16 15 Power 4 feeder 1...

Страница 72: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Страница 73: ...blow cleaning speed 180 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2 f...

Страница 74: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Страница 75: ...Service manual 75 7 10 COMBO 35 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Страница 76: ...1 feeder 1 OFF time 40 10 Power 1 feeder 1 ON time 15 11 Power 2 feeder 1 OFF time 40 12 Power 2 feeder 1 ON time 17 13 Power 3 feeder 1 OFF time 40 14 Power 3 feeder 1 ON time 19 15 Power 4 feeder 1...

Страница 77: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Страница 78: ...blow cleaning speed 140 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2 f...

Страница 79: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Страница 80: ...Service manual 80 7 11 SM ECO 35 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Страница 81: ...1 feeder 1 OFF time 40 10 Power 1 feeder 1 ON time 15 11 Power 2 feeder 1 OFF time 40 12 Power 2 feeder 1 ON time 16 13 Power 3 feeder 1 OFF time 40 14 Power 3 feeder 1 ON time 17 15 Power 4 feeder 1...

Страница 82: ...an 2 speed 0 36 Power 3 fan 2 speed 0 37 Power 4 fan 2 speed 0 38 Power 5 fan 2 speed 0 39 Quickheat fan 2 speed 0 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed 0 43 Fue...

Страница 83: ...blow cleaning speed 140 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2 f...

Страница 84: ...0 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool flu...

Страница 85: ...Service manual 85 7 12 SM ECO 50 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Страница 86: ...feeder 1 OFF time 124 10 Power 1 feeder 1 ON time 86 11 Power 2 feeder 1 OFF time 115 12 Power 2 feeder 1 ON time 92 13 Power 3 feeder 1 OFF time 96 14 Power 3 feeder 1 ON time 100 15 Power 4 feeder...

Страница 87: ...an 2 speed 170 36 Power 3 fan 2 speed 170 37 Power 4 fan 2 speed 170 38 Power 5 fan 2 speed 170 39 Quickheat fan 2 speed 175 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 spee...

Страница 88: ...blow cleaning speed 180 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2...

Страница 89: ...60 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool fl...

Страница 90: ...Service manual 90 7 13 SM ECO 70 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Страница 91: ...feeder 1 OFF time 90 10 Power 1 feeder 1 ON time 110 11 Power 2 feeder 1 OFF time 90 12 Power 2 feeder 1 ON time 120 13 Power 3 feeder 1 OFF time 90 14 Power 3 feeder 1 ON time 130 15 Power 4 feeder...

Страница 92: ...n 2 speed 170 36 Power 3 fan 2 speed 170 37 Power 4 fan 2 speed 170 38 Power 5 fan 2 speed 170 39 Quickheat fan 2 speed 175 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 speed...

Страница 93: ...blow cleaning speed 0 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2 fo...

Страница 94: ...60 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool fl...

Страница 95: ...Service manual 95 7 14 SM ECO 100 kW Design type of burner and gear motor pellet dispenser Has to be 4 4 rpm...

Страница 96: ...1 feeder 1 OFF time 150 10 Power 1 feeder 1 ON time 30 11 Power 2 feeder 1 OFF time 100 12 Power 2 feeder 1 ON time 50 13 Power 3 feeder 1 OFF time 90 14 Power 3 feeder 1 ON time 50 15 Power 4 feeder...

Страница 97: ...fan 2 speed 180 36 Power 3 fan 2 speed 180 37 Power 4 fan 2 speed 180 38 Power 5 fan 2 speed 180 39 Quickheat fan 2 speed 180 40 Stop fire fan 3 speed 0 41 Test fire fan 3 speed 0 42 Heat up fan 3 spe...

Страница 98: ...blow cleaning speed 220 63 Air pulse cleaning duration 0 64 Chamber cleaning duration rot 0 65 Ash extraction auger duration 0 66 Ash extraction auger period 0 67 ON temperature 60 68 OFF temp T1 T2...

Страница 99: ...60 88 Keep fire feeder 1 ON time 3 89 Keep fire fan 1 duration 15 90 Keep fire period 20 91 Feeder 2 delay ON time factor 0 92 Pellets quality 1 93 Wood quality 1 94 Time to service 0 95 Stove cool fl...

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