Tempco TEC-9200 Скачать руководство пользователя страница 13

5–5 Setting-Up Procedures

When power is applied, the model number and software version number of the controller will be displayed for 3.2
seconds, then all of the display segments and LED indicators will light up for 3.2 seconds. After this initial cycle, the
controller will enter normal display mode, showing the process value in the upper display, and the set point value in the
lower display. The upper display will flash continuously in the following cases:

1. while executing autotune program
2. while executing manual mode program
3. to warn that the next parameter is a higher level parameter (as the scroll key is pressed). The warning will remain for

3.2 seconds. If the scroll key is released after this duration elapses, the upper display will show the code of the next 
parameter, and the lower display will show its value. Otherwise, it will return to normal display mode.

The upper display will blink for a moment when a new value of a parameter is being written into the non-volatile memory.
The upper display is also used to display error messages if an abnormal condition occurs.

Parameter Definitions

SV—Set Point Value
This parameter is the desired target of the process. It can be adjusted within the range defined by the low scale value
(Lo.SC) and high scale value (hi.SC). The default value is 212°F (100°C).

ASP1—Alarm 1 Set Point Value or Dwell Time
This sets the levels at which alarm 1 will function if A1.SF (alarm 1 special function) is set for an alarm function. If A1.SF
is selected for dwell timer (to.on or to.of), then ASP1 is the timer setting in minutes. The dwell timer starts counting when
the process value reaches the set point value. See sections 5–10 and 5–13 for more details.

RAMP—Ramp Rate
This controls the heating (or cooling) rate of the process. The setting is in degrees per minute. Set this parameter to
zero if no ramp is needed.

OFST—Offset Value for Manual Reset
This parameter will only function if the integral time (TI) is set to zero. OFST is then used to compensate for any
deviation between the process temperature and the set point temperature. If the process temperature stabilizes below
the set point, set a positive value for OFST; if the process temperature stabilizes above the set point, set a negative
value for OFST. Wait for the system to stabilize, then make additional adjustments as needed.

ASP2—Alarm 2 Set Point Value
This sets the levels at which alarm 2 will function if A2.SF is set for an alarm function. If A2.SF is set for cooling, alarm 2
will preform as a cooling output which is governed by CCyC, C.pb, and d-b. ASP2 will then have no effect.

SHIF—Shift Process Value
This value will be added to or subtracted from the process value. This can be used to compensate if the sensor reads a
different temperature than the item being sensed.

PB, TI, and TD—PID Values
Proportional band, Integral (reset) and Derivative (rate) time constants. These must be set as close as possible to the
process application requirements. See section 5–7 for more details.

AHY1, AHY2—Hysteresis Values of Alarm 1 and Alarm 2
These values define the deadbands for the alarms. The alarms will not change state until the temperature is outside the
deadband.

HYST—Hysteresis Value of On-Off Control
This parameter defines the deadband when on-off control is being used and PID control has been disabled.

13

Содержание TEC-9200

Страница 1: ...ure Controller TEMPCO Electric Heater Corporation 607 N Central Avenue Wood Dale IL 60191 1452 USA Tel 630 350 2252 800 323 6859 Fax 630 350 0232 website http www tempco com Copyright 2003 Tempco Elec...

Страница 2: ...nderstood and met CONTENTS 1 Introduction 2 Numbering System 3 Specifications 4 Installation 5 Operation 6 Recalibration 7 Error Messages and Diagnosis Information in this user s manual is subject to...

Страница 3: ...lling method by many industries yet PID has difficulty dealing with some sophisticated systems such as second and higher order systems long time lag systems during set point changes and or load distur...

Страница 4: ...gurable 9 Other 4 Control Mode 3 Field configurable 9 Other 5 Output 1 0 None 1 Relay 3A 240VAC 2 Pulse DC for SSR drive 24VDC 20mA max 3 4 20mA linear max load 500 ohms 4 0 20mA linear max load 500 o...

Страница 5: ...rotection NEMA 4X IP65 EMC emission EN50081 1 EN55011 EMC immunity IEC801 2 IEC801 3 IEC801 4 Sensor Input Type Range F Accuracy F Range C Accuracy C J Iron Constantan 58 to 1832 F 3 6 F 50 to 1000 C...

Страница 6: ...ure Do not use this instrument in areas under hazardous conditions such as excessive shock vibration dirt moisture corrosive gases or oil The ambient temperature of the areas should not exceed the max...

Страница 7: ...minals should not be used as jumper points as they may be internally connected causing damage to the unit Verify that the ratings of the output devices and the inputs are not exceeded Electrical power...

Страница 8: ...length Table 4 1 International Thermocouple Cable Color Codes Color of overall sheath Output Wiring There are several types of output modules see section 2 that can be selected for output 1 when order...

Страница 9: ...the value of the selected digit or to change the selection for an index parameter Selects the parameter in a direct sequence Also used to select the tool program parameters Selects the parameters in h...

Страница 10: ...UE SET POINT VALUE SHIF PB TI TD AhY1 AhY2 hYST ADDR LO SC hI SC PL 1 PL 2 INPT UNIT RESO CON A A1 MD A1 SF A2 MD A2 SF CYC CCYC C PB D B Security Level 1 Security Level 2 Short scroll advances forwar...

Страница 11: ...e selected input 999 F PL 1 Power limit of Output 1 0 100 100 PL 2 Power limit of Output 2 0 100 100 INPT Input type selection J K T E B R S or N TC J K T E B R S or N type T C PT100 DIN PTDN PT100 JI...

Страница 12: ...the Drift compensation code FAIL SAFE Fail Safe Defines the status of the outputs if the sensor fails OUT 1 ALM 1 ALM 2 or or or OUT 2 or Select the status for Output 1 ON or OFF Select the status fo...

Страница 13: ...minutes The dwell timer starts counting when the process value reaches the set point value See sections 5 10 and 5 13 for more details RAMP Ramp Rate This controls the heating or cooling rate of the...

Страница 14: ...cimal points Note that 2 dP can only be used for linear process input when Pu is selected for UNIT CON A Control Action of Output 1 This selects reverse heating action or direct cooling action for out...

Страница 15: ...e lower display For example if you select LOCK for LEV 2 and press the scroll key for 3 2 seconds to enter the selection the all parameters in level 2 can no longer be changed A LOCK message will appe...

Страница 16: ...values for the process which are then automatically entered into the nonvolatile memory During the second period of the auto tune program the controller performs PID control to verify the results and...

Страница 17: ...Sequence Symptom Solution Proportional Band P PB Slow response Decrease PB High overshoot or oscillations Increase PB Integral Time I TI Slow response Decrease TI Instability or oscillations Increase...

Страница 18: ...ble value When using on off control the parameters TI TD and CYC will have no effect on the system and both manual mode and the auto tune program will be disabled 5 9 Cooling Control Cooling control o...

Страница 19: ...d Hold Alarm A1SF LT HO When selected in any alarm mode prevents an alarm on power up The alarm is enabled when the process value reaches the set point value Thereafter the alarm acts as a latch alarm...

Страница 20: ...the controller fails Manual control mode is an open loop control The process may rise to a dangerous temperature Special attention must be paid to the process in order to prevent damage to the system...

Страница 21: ...being open on initial start up The timer begins to count down once the set point temperature has been reached After the amount of time set in ASP1 has elapsed the alarm 1 relay will close This functi...

Страница 22: ...libration data will be lost Do not attempt recalibration unless you have the appropriate calibration equipment available If the calibration data is lost you will need to return the controller to your...

Страница 23: ...e display Now the display will indicate process value with respect to the INPT type selected Feed a standard signal to the appropriate input terminals and examine the accuracy of the display 4 Press t...

Страница 24: ...en or shorted heater circuit Open coil in external contactor Burned out line fuses Burned out relay inside control Defective solid state relays Defective line switches Burned out contactor Defective c...

Страница 25: ...d into EEPROM Replace EEPROM 11 Process display shows OVER Overflow error data out of range during execution of software program Check for electrical noise 12 Process display shows LOCK Attempt to cha...

Страница 26: ...ic Heater Corporation 607 N Central Avenue Wood Dale IL 60191 1452 USA Tel 630 350 2252 800 323 6859 Fax 630 350 0232 website http www tempco com Copyright 2003 Tempco Electric Heater Corporation all...

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