background image

Page 8 of 16

The ON-OFF control may introduce excessive process oscillation

even if hysteresis is minimized. If ON-OFF control is set (i.e.,

PB=0), TI, TD, CYC1, OFST, CYC2, CPB, and DB will be hidden

and have no function in the system. The auto-tuning and bumpless

transfer functions will be disabled as well.

Heat only P (or PD) control:

Select REVR for OUT1, set TI to

0. OFST is used to adjust the control offset (manual reset). 

O1HY

is hidden

if PB is not equal to 0. 

OFST function:

OFST is meas-

ured by % with a range of 0–100.0%. In the steady state (i.e.,

process has been stabilized), if the process value is lower than the

set point by a definite value, say 5°C, while 20°C is used for PB,

that is lower by 25%, then increase OFST 25%, and vice-versa.

After adjusting OFST value, the process value will be varied and

eventually coincide with set point.

Refer to section 3-12 “manual tuning” for the adjustment of PB

and TD. Manual reset (adjust OFST) is not practical because the

load may change from time to time and OFST may need to be ad-

justed repeatedly. PID control can avoid this situation.

Heat only PID control:

If REVR is selected for OUT1, PB and

TI should not be zero. Perform auto-tuning for the new process,

or set PB, TI, and TD with historical values. See section 3-11 for

auto-tuning operation. If the control result is still unsatisfactory,

then use manual tuning to improve control. See section 3-12 for

manual tuning. The unit contains a very advanced PID and Fuzzy

Logic algorithm to create a very small overshoot and very quick

response to the process if it is properly tuned.

Control Outputs

, continued…

Heat only ON-OFF control

: Select REVR for OUT1. Set PB

(proportional band) to 0. O1HY is used to adjust dead band for

ON-OFF control. The output 1 hysteresis (O1HY) is enabled

in case PB=0. The heat only on-off control function is shown

in the following diagram:

3.3 & 3.4 Alarm Figures, next page…

Cool only control:

ON-OFF control, P (PD) control, and PID

control can be used for cool control. Set OUT1 to DIRT (direct

action). The other functions for cool only ON-OFF control, cool

only P (PD) control, and cool only PID control are the same as

for heat only control except that the output variable (and action)

for cool control is inverse to heat control.

NOTE:

ON-OFF control may result in excessive overshoot and

undershoot problems in the process. P (or PD) control will result

in a deviation of process value from the set point. It is recom-

mended to use PID control for heat-cool control to produce a stable

and zero offset process value.

Other setup required:

O1TY, CYC1, O2TY, CYC2, O1FT and

O2FT are set in accordance with the types of OUT1 and OUT2

installed. CYC1 and CYC2 are selected according to the output

1 type (O1TY) and output 2 type (O2TY). Generally, select

0.5~2 seconds for CYC1 if SSRD or SSR is used for O1TY;

10~20 seconds if relay is used for O1TY. CYC1 is ignored if a

linear output is used. Similar conditions are applied for CYC2

selection.

You can use the auto-tuning program for the new process or di-

rectly set the appropriate values for PB, TI, and TD according

to historical records for the repeated systems. If the control be-

havior is still inadequate, use manual tuning to improve the con-

trol. See section 3-12 for manual tuning.

Содержание PCM10005

Страница 1: ...48 60amps 11 520 19 930W 14 75H x 8W PCM10008 480VAC 48 60amps 23 000 39 900W 14 75H x 8W There is no disconnect or heater fusing in this enclosure Heater fusing and disconnect must be supplied by the...

Страница 2: ...g instructions for the TEC 9100 temperature controller 2 Close and secure the door Switch on the enclosure Using the up down pushbuttons on the TEC 9100 controller start out with the temperature set l...

Страница 3: ...Page 3 of 16 1 5 Menu Overview...

Страница 4: ...Page 4 of 16 1 6 Parameter Descriptions page 1 of 2 Indicates Controller Parameter Settings that are not applicable...

Страница 5: ...Page 5 of 16 Parameter Descriptions page 2 of 2...

Страница 6: ...Page 6 of 16 Alarm Wiring...

Страница 7: ...s selected for LOCK then all setup data as well as user data refer to section 1 5 except the set point are locked to prevent them from being changed If ALL is selected for LOCK then all parameters are...

Страница 8: ...quick response to the process if it is properly tuned Control Outputs continued Heat only ON OFF control Select REVR for OUT1 Set PB proportional band to 0 O1HY is used to adjust dead band for ON OFF...

Страница 9: ...The two trigger levels are SV SP3 and SV SP3 for alarm When the process is higher than SV SP3 or lower than SV SP3 a deviation band high alarm DB HI occurs When the process is within the trigger leve...

Страница 10: ...ature is 30 C After power up the process runs like the curve shown below Note When the ramp function is used the lower display will show the current ramping value The ramping value is an artificially...

Страница 11: ...used for control may produce an unstable process The controller will enter failure mode if one of the following conditions occurs 1 SBER occurs due to input sensor break or input current below 1mA if...

Страница 12: ...on as either failure mode or manual control mode is entered Procedures Auto tuning can be applied either as the process is warming up cold start or when the process has been in a steady state warm sta...

Страница 13: ...ower display will show The controller is now in manual control mode indicates output control variable for out put 1 and indicates control variable for output 2 Now you can use the up and down keys to...

Страница 14: ...Page 14 of 16 Table A 1 Error Codes and Corrective Actions...

Страница 15: ...fect com pliance with any applicable specification TEC Temperature Con trollers are warranted to be free from defects in material and workmanship for two 2 years after delivery to the first purchaser...

Страница 16: ...es of our Diverse and Innovative Products Copyright 2015 All Rights Reserved Electric Heating Elements Thermocouples and RTD Assemblies SCR Power Controls Solid State Relays Mechanical Relays Videogra...

Отзывы: