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Page 12 of 16

3–11 Auto-tuning

The auto-tuning process is performed near the set point.

The process will oscillate around the set point during

the tuning process. Set the set point at a lower value if over-

shooting beyond the normal process value is likely to cause

damage.

Auto-tuning is applied in cases of:

• 

Initial setup for a new process

• 

The set point is changed substantially from the previous

auto-tuning value

• 

The control result is unsatisfactory

Operation:

1.  The system has been installed normally.

2.  Set the correct values for the setup menu of the unit, but

don’t set a zero value for PB and TI, or the auto-tuning pro-

gram will be disabled. The LOCK parameter should be set

at NONE.

3.  Set the set point to a normal operating value, or a lower value

if overshooting beyond the normal process value is likely to

cause damage.

4.  Press 

and hold until 

appears on the display.

5.  Then press 

again for at least 5 seconds. The AT indicator

will begin to flash and the auto-tuning procedure begins.

NOTE: 

The ramping function, if used, will be disabled when

auto-tuning is taking place.

Auto-tuning mode is disabled as soon as either failure mode or

manual control mode is entered.

Procedures:

Auto-tuning can be applied either as the process is warming

up (cold start), or when the process has been in a steady state

(warm start). After the auto-tuning procedures are completed,

the AT indicator will cease to flash and the unit will revert to

PID control using its new PID values. The PID values ob-

tained are stored in the nonvolatile memory.

Auto-Tuning Error

If auto-tuning fails an ATER message will appear on the upper

display in the following cases:

• If PB exceeds 9000 (9000 PU, 900.0°F or 500.0°C),

• if TI exceeds 1000 seconds,

• if the set point is changed during the auto-tuning procedure.

Solutions to

1. Try auto-tuning once again.

2. Don’t change the set point value during the auto-tuning pro-

cedure.

3. Don’t set a zero value for PB and TI.

4. Use manual tuning instead of auto-tuning (see section 3-12).

5. Touch RESET key to reset

message.

3–12 Manual Tuning

In certain applications auto-tuning may be inadequate for the

control requirements. You can try manual tuning for these ap-

plications.

If the control performance using auto-tuning is still unsatis-

factory, the following rules can be applied for further adjust-

ment of PID values:

Figure 3.9 shows the effects of PID 

adjustment on process response.

Figure 3.9  Effects of PID Adjustment

Содержание PCM10005

Страница 1: ...48 60amps 11 520 19 930W 14 75H x 8W PCM10008 480VAC 48 60amps 23 000 39 900W 14 75H x 8W There is no disconnect or heater fusing in this enclosure Heater fusing and disconnect must be supplied by the...

Страница 2: ...g instructions for the TEC 9100 temperature controller 2 Close and secure the door Switch on the enclosure Using the up down pushbuttons on the TEC 9100 controller start out with the temperature set l...

Страница 3: ...Page 3 of 16 1 5 Menu Overview...

Страница 4: ...Page 4 of 16 1 6 Parameter Descriptions page 1 of 2 Indicates Controller Parameter Settings that are not applicable...

Страница 5: ...Page 5 of 16 Parameter Descriptions page 2 of 2...

Страница 6: ...Page 6 of 16 Alarm Wiring...

Страница 7: ...s selected for LOCK then all setup data as well as user data refer to section 1 5 except the set point are locked to prevent them from being changed If ALL is selected for LOCK then all parameters are...

Страница 8: ...quick response to the process if it is properly tuned Control Outputs continued Heat only ON OFF control Select REVR for OUT1 Set PB proportional band to 0 O1HY is used to adjust dead band for ON OFF...

Страница 9: ...The two trigger levels are SV SP3 and SV SP3 for alarm When the process is higher than SV SP3 or lower than SV SP3 a deviation band high alarm DB HI occurs When the process is within the trigger leve...

Страница 10: ...ature is 30 C After power up the process runs like the curve shown below Note When the ramp function is used the lower display will show the current ramping value The ramping value is an artificially...

Страница 11: ...used for control may produce an unstable process The controller will enter failure mode if one of the following conditions occurs 1 SBER occurs due to input sensor break or input current below 1mA if...

Страница 12: ...on as either failure mode or manual control mode is entered Procedures Auto tuning can be applied either as the process is warming up cold start or when the process has been in a steady state warm sta...

Страница 13: ...ower display will show The controller is now in manual control mode indicates output control variable for out put 1 and indicates control variable for output 2 Now you can use the up and down keys to...

Страница 14: ...Page 14 of 16 Table A 1 Error Codes and Corrective Actions...

Страница 15: ...fect com pliance with any applicable specification TEC Temperature Con trollers are warranted to be free from defects in material and workmanship for two 2 years after delivery to the first purchaser...

Страница 16: ...es of our Diverse and Innovative Products Copyright 2015 All Rights Reserved Electric Heating Elements Thermocouples and RTD Assemblies SCR Power Controls Solid State Relays Mechanical Relays Videogra...

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