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TMP

 

Oil Furnaces

 – 

Furnace Manual

 

20

  

670-000-004/1010

 

10

 

Service and maintenance 

 

Follow the “Service and maintenance” procedures given throughout this manual and in component literature shipped with the 
furnace. Failure to perform the service and maintenance could result in damage to the furnace or system. Failure to follow the 
directions in this manual and component literature could result in severe personal injury, death or substantial property 
damage. 

 

The furnace should be inspected and started annually, at the beginning of the heating season, only by a qualified service 
technician. In addition, the maintenance and care of the furnace designated in the table below, and explained on the following 
pages must be performed to assure maximum furnace efficiency and reliability. Failure to service and maintain the furnace 
and system could result in equipment failure. 

 

This furnace contains fiberglass and ceramic fiber materials. These materials require special attention. Please refer to the 
WARNING and guidelines given on page 21. Failure to comply could result in severe personal injury, death or substantial 
property damage. 

 
 
 
 
 
 

Consult with homeowner to see if there were any  

Check sequence of operation

problems with furnace or system during the prior 

Check flame characteristics

heating season (or cooling season)

Perform combustion checks/tests per burner manual and

Clean, inspect, and lubricate blower motor and wheel

furnace manual

Check condition of electrical wiring and tightness of 

 

Check temperature rise

terminals and connectors

Check thermostat heat anticipator setting

Clean and inspect heat exchanger and combustion

Check safety controls (high-temperature limit switch, flame 

chamber

cutoff time, etc.)

Clean and inspect system accessories

Vent system

Clean and inspect flue pipe, chimney/vent, and draft regulator

Fuel oil system

Check oil tank and piping for leaks

Replace oil filter

Oil burner

Clean and inspect oil burner assembly

 

Bleed system of air (single-pipe system)

Check oil pump pressures

Check combustion air ducts, grilles, etc. (if applicable)

Furnace and air system

Service and maintenance

Service technician annual maintenance/start up

(see following pages and burner manual for instructions)

Check operation

Annual start up

Содержание TMP-105

Страница 1: ...by the consignee Do not store or use gasoline or other flammable liquids or vapors near this furnace or any other appliance Ventilate house while operating furnace for the first time Odors may be emi...

Страница 2: ...ure of gasoline and oil waste fuel refuse or any other substance in the burner of furnace Installation 18 Do not block flow of combustion or ventilation air to furnace Do not block or obstruct the air...

Страница 3: ...TMP furnaces are approved for installation on non combustible floor If a combustible floor is used follow these instructions Horizontal installation on combustible floor Always keep the minimum instal...

Страница 4: ...r and fireplace When outside air is used Connect each opening directly by ducts to the outdoors or to crawl or attic space that freely connects with outdoors Size per below Through outside wall or ver...

Страница 5: ...avoid Spray cans containing chloro fluorocarbons Permanent wave solutions Chlorinated waxes cleaners Chlorine based swimming pool chemicals Calcium chloride used for thawing Sodium chloride used for w...

Страница 6: ...re personal injury death or substantial property damage Duct locations and sizing Verify that the size of the supply and return duct system is sufficient for the application The pressure drop through...

Страница 7: ...In the event that the BVSO repetitively shuts down the oil burner a qualified technician needs to evaluate the cause of this shut down Refer to the figures 3 to 5 at section 6 Wiring Diagrams and deta...

Страница 8: ...ame furnace installed with a 4 ton air conditioning evaporator coil Heating mode airflow is still 1 050 CFM Cooling mode airflow use Equation 3 4 CFM 4 x 400 1 600 CFM The larger number is 1 600 CFM c...

Страница 9: ...7 7 6 6 900 14 58 41 31 25 21 19 17 14 12 11 10 9 8 8 7 7 7 1000 16 64 45 34 28 23 20 18 15 13 11 10 9 9 8 8 7 7 1100 16 72 49 38 30 25 22 19 16 14 12 11 10 9 9 8 8 7 1200 16 54 41 33 27 24 21 17 15 1...

Страница 10: ...2 600 12 59 38 28 22 19 16 15 13 700 12 69 44 32 25 21 18 16 15 13 800 14 50 36 29 24 20 18 16 14 900 14 56 41 32 26 22 20 18 15 1000 16 63 45 35 29 24 22 19 17 15 1100 16 69 49 38 31 26 23 21 18 16 1...

Страница 11: ...t must slope upwards away from the furnace a minimum of inch per foot 2 Connection must be made above bottom of chimney to avoid blockage Vent pipe must not enter chimney far enough to cause obstructi...

Страница 12: ...use Teflon tape as an oil pipe sealant It can cause valves to fail creating hazards Use only flare fittings Do not use compression fittings Failure to comply could result in severe personal injury dea...

Страница 13: ...TMP Oil Furnaces Furnace Manual 670 000 004 1010 13 Notes...

Страница 14: ...o one red wire from BVSO 5 Connect the green ground wire to a cabinet screw Connect power wiring All wiring must conform to National Electrical Code ANSI NFPA 70 latest edition and any additional nati...

Страница 15: ...TMP Oil Furnaces Furnace Manual 670 000 004 1010 15 6 Wire furnace burner continued PLB Oil Furnaces Furnace Manual Figure 4 Wiring TMP furnaces with direct drive blowers DNS 0888 Rev E...

Страница 16: ...TMP Oil Furnaces Furnace Manual 16 670 000 004 1010 6 Wire furnace burner continued PLB Oil Furnaces Furnace Manual Figure 5 Wiring TMP furnaces with direct drive blowers DNS 0907 Rev C...

Страница 17: ...Then adjust burner for correct combustion using combustion test equipment Adjust burner for Draft 0 00 to 0 035 water column draft in furnace combustion chamber For pressure reading replace the sight...

Страница 18: ...piping and piping checked for leaks 23 Was burner sealed to furnace and nuts tightened Was burner harness securely plugged in Obtain gas tight seals at burner flange cleanout plates and or flue colle...

Страница 19: ...nozzle and electrode position Check ignition transformer output Reference burner manufacturers instructions Check tube insertion and alignment Check nozzle and electrode position Reference burner manu...

Страница 20: ...on page 21 Failure to comply could result in severe personal injury death or substantial property damage Consult with homeowner to see if there were any Check sequence of operation problems with furna...

Страница 21: ...it in a plastic bag for disposal Wash potentially contaminated clothes separately from other clothing Rinse clothes washer thoroughly NIOSH stated First Aid Eye Irrigate immediately Breathing Fresh ai...

Страница 22: ...removing the electrical wires remove the thermal switch and remove any build up from the thermal switch surface D Do not dent or scratch the surface of the thermal switch If the thermal switch is dam...

Страница 23: ...TMP Oil Furnaces Furnace Manual 670 000 004 1010 23 11 Components and replacement parts Figure 7 Model TMP furnaces Component locations B50098 Rev A...

Страница 24: ...panel insulation B30570 27A Front right baffle B30569 01 27B Front left baffle B30569 02 28 Bottom front panel assembly item 29 included B30774 01 29 Bottom front panel insulation B30773 30 Washer 3 8...

Страница 25: ...ture rise quantity load ampacity for fuse size weight o F and size amps wiring sizing amps pounds TMP 105 55 70 1 20 X 20 115 60 1 12 2 13 7 15 202 Model Volt Hertz Phase DNS 0908 Rev A BTU h BTU h GP...

Страница 26: ...0 60 Bar 0 75 0 75 CARLIN BURNER EZ 1 Tube insertion 5 3 16 TMP 105 0 4 0 3 Model Input TMP 105 BECKETT BURNER Model AFG 3450 RPM Tube insertion 5 1 8 Input Model Firing rate USGPH Nozzle Delavan Hea...

Страница 27: ...om thermostat 2 If the furnace oil burner should shut down on flame failure the burner primary control will lock out Ask your service technician to show you the correct procedure to reset the primary...

Страница 28: ...TMP Oil Furnaces Furnace Manual X40105 Rev K...

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