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Homeowner's Installation and

Operating Manual

INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER

Direct Vent Zero Clearance
Gas Fireplace Heater

Models: DV5200DSN, DV5200DSP

DV6400DSN, DV6400DSP

77794 2/04 Rev. 21

DO NOT STORE OR USE GASO-
LINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY
OTHER APPLIANCE.

WHAT TO DO IF YOU SMELL GAS:

•

Do not try to light any appliance.

•

Do not touch any electric switch;
do not use any phone in your
building.

•

Immediately call your gas
supplier from your neighbor's
phone. Follow the gas suppliers
instructions.

•

If you cannot reach your gas
supplier call the fire department.

WARNING!

IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLO-
SION MAY RESULT CAUSING
PROPERTY DAMAGE, PER-
SONAL INJURY OR LOSS OF
LIFE.

PLEASE READ THIS MANUAL
BEFORE INSTALLING AND
USING APPLIANCE

INSTALLER/CONSUMER

SAFETY INFORMATION

FOR YOUR SAFETY
Installation and service must be
performed by a qualified in-
staller, service agency or the
gas supplier.

WARNING: Improper installation,
adjustment, alteration, service or
maintenance can cause injury or
property damage. Refer to this
manual. For assistance or additional
information, consult a qualified
installer, service agency or the gas
supplier.

U.S. Patents: 5,669,374; 5,562,088; 6,138,667: Can. Patent: 2,139,684

5L24

410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777

CFM Specialty Home Products

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Содержание DV5200DSN

Страница 1: ...er call the fire department WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FIRE OR EXPLO SION MAY RESULT CAUSING PROPERTY DAMAGE PER SONAL INJURY OR LOSS OF LIFE PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE INSTALLER CONSUMER SAFETY INFORMATION FOR YOUR SAFETY Installation and service must be performed by a qualified in staller service agency or the gas suppli...

Страница 2: ...nting Components 19 Operating Instructions Glass Door Removal Procedure 23 Glass Cleaning 23 Louvre Installation 23 Log Installation 24 Speed Control Switch 25 Lighting Operating Instructions 26 Troubleshooting 27 Fuel Conversion 28 Maintenance Unit Adjustment 30 Maintenance 30 Glass Door Replacement 31 Replacement Parts 33 Servicing 33 Warranty 34 Installation and Startup Checklist 35 Warranty Re...

Страница 3: ...is fireplace should not be used as a drying rack for clothing nor should Christmas stocking or decorations be hung in the area of it 9 Under no circumstances should any solid fuels wood coal paper or cardboard etc be used in this fireplace 10 For safe operation the glass door must be closed 11 Do not use this heater if any part has been under water Immediately call a qualified service technician t...

Страница 4: ...4 114mm 4 114mm O 3 76mm 3 76mm Framing Dimensions P 73 1867mm 79 2007mm Q 51 1315mm 56 1422mm R 34 883mm 34 883mm S 36 914mm 42 1067mm T Refer to Figure 3 or 4 for Rough Opening Depth Fig 1 Fireplace specifications and framing dimensions S Rough Opening Width Rough Opening Height Rough Opening Depth A C L 4 102mm Dia 7 178mm Dia 1 2 1 3 m m Q Q P T I J R B K L M N C H E F G K L M N O D Gas Line A...

Страница 5: ...place or venting 5 Drywall can be extended flush on the bottom top and to the outermost part of the sides of the fireplace 6 Noncombustible materials such as brick and tile can be extended across the face of the fireplace If brass trim kit is going to be installed brick and tile will have to be installed flush with the front of this appliance X 1 25mm Minimum Air Space Clearance to Combustible Mat...

Страница 6: ...mandatory as surface tem peratures of combustibles are tested surface tempera tures of flooring carpeting tile varnish etc may reach a point where damage to some surfaces may result For example carpeting may buckle and discolor vinyl tile may discolor and unglue varnishes waxes etc on wood flooring may dis color Surround Material When using materials around the face of the fireplace these material...

Страница 7: ...ped in the control valve compartment Using two wrenches tighten the flexible tube at the shut off valve and at the gas control 3 When using a flex connector use only approved fittings When a union is installed provide easy access in it s placement for servicing Refer to gas specification for pressure details and ratings 4 When a vertical section of gas pipe is required for the installation a conde...

Страница 8: ...e ANSI Z223 1 NFPA 54 in the USA regarding special vent termination clearances These fireplaces are certified for use with four types of venting systems 1 Temco 4 x 7 dia flex vent 2 Temco TDV series 4 x 7 dia rigid vent 3 Simpson Dura Vent GS series 4 x 6 dia vent 4 Security Secure Vent series 4 x 6 dia vent Review general venting information in this manual and information packed with the venting...

Страница 9: ...embly above the meter regulator assembly 457cm above the meter r egulator assy I Clearance to service regulator vent outlet 3 91cm 3 91cm J Clearance to nonmechanical air supply inlet 12 30cm for appliances 10 000 Btuh 9 23cm for appliances 10 000 to building or the combustion air inlet to any 3kW and 100 000 Btuh 30kW Btuh 3kW and 50 000 Buth other appliances 15Kw K Clearance to a mechanical air ...

Страница 10: ...icone sealant to outer pipe Sealant should be applied at every joint in the vent system including at the fireplace and at the vent terminal Fig 13 Apply sealant at every joint in vent system Roof Pitch H Min Flat to 6 12 12 305mm 6 12 to 7 12 15 381mm Over 7 12 to 8 12 18 457mm Over 8 12 to 16 12 24 610mm Over 16 12 to 21 12 36 914mm H 12 x Vent Cap Lowest Dis charge Opening Gas Vent Roof Pitch is...

Страница 11: ...or all sidewall applications and vertical venting up to 35 10 7m Flex shall be properly supported so there are no sags in the system Supports must be used at least every 24 610mm on horizontal section and every 36 914mm on vertical Wire or metal stripping may be used to support the venting For 4 x 7 flex the 7 flex has an outside diameter of 7 191mm and if installed in a chase the inside diameter ...

Страница 12: ... Extension Frame Kit No VEF is used measure to outside surface of wall without siding and add 2 addi tional inches 51mm to the venting length A brick extension kit No BEF is available to extend the horizontal vent terminal HSQ47 or HFTK kit terminal beyond the brick surface If the BEF extension is used measure to the outside surface of the framed wall and add 4 additional inches to the venting len...

Страница 13: ... a 4 dia band clamp 8 To finish connections place a small bead of sealant to the outside of the fireplace inlet flange Then slide the extension collar over the inlet flange and secure with the three 3 screws provided NOTE We recommend driving in two 2 sheet metal screws at 180 adjacent to the gear clamp at each joint 2 51mm 1 25mm Inside Wall Wall Shield Exterior Wall Flange at Top Thimble Extensi...

Страница 14: ...per location and secure to the floor 6 Install the firestop at the ceiling level 7 If an attic space insulated or not is located above the ceiling the firestop should be installed to the underside of the ceiling The firestop maintains the proper air space clearance from the vent to insula tion and building materials An attic insulation shield AS7 8 may be used above the firestop to keep attic insu...

Страница 15: ...orizontal run Combustible clearances from any horizontal vent pipe area must be 2 51mm from top of vent and 1 25mm from sides and bottom Clearance to combustibles from vertical pipe sur face is 1 25mm Prior to securing each vent component make sure the sections are pushed together firmly to maintain vent integrity Sidewall Horizontal Venting General When locating the vent termination the minimum v...

Страница 16: ...ination loca tion are consistent with requirements for termina tions and vent runs 2 Secure unit to the floor 3 Locate vent opening in wall Maintain 2 51mm clearance to top of vent from combustibles Install wall thimble per instructions supplied with Horizontal Vent Kit Refer to Pages 12 13 Figures 19 and 20 for wall thimble installation 4 Attach vent components beginning with a TDV45S elbow Apply...

Страница 17: ...l flue and inlet pipes must overlap last vent section a minimum of 1 25mm If the horizontal termination is located in an accessible area below 7 178mm an HTG guard is to be in stalled over terminal A Vinyl Extension Frame Kit No VEF is required for all installations where vinyl siding is used with the HFTK Kit or HSQ47 Horizontal Vent Termination If a Vinyl Extension Frame Kit No VEF is used measu...

Страница 18: ...43mm 29 743mm N 34 864mm 34 864mm O 28 724mm 28 724mm P 20 521mm 20 521mm C A Min B Min D M Min N Max L Ref E F 10 254mm Min 1 2 13mm L K 16 407mm P Min G Min O Max H J 10 254mm Min HSQ47 TDV90 TDV45 Corner Installation Horizontal Vent 45 Up Out Vent Horizontal HSQ47 TDV90 TDV45 Vertical Vent Horizontal Vent HSQ47 Cap telescopes may be cut off to achieve minimum framing depth TDV45 T198 NOTE Refer...

Страница 19: ...7 4 Flex HFTK Round Hor Term Cap High Wind Includes 7 4 Flex x 3 ft long CDV HSK Round Hor Term Cap uses 7 4 Flex RN47 Vertical Vent Kit Includes 7 4 flex x 10 ft long Firestop Thimble Assy VSK7MH 2 Vertical Vent Kit uses 7 4 Flex VSK7 NOTE Flexible and rigid vent system components are NOT interchangeable unless otherwise specified in the venting instructions TDV Series Direct Vent System Installa...

Страница 20: ...ay be used instead of the vinyl siding standoff to create a level surface to mount the vent terminal The Terminal must not be recessed into siding Measure the wall thickness including furring strips If a Vinyl Siding Standoff is required it must be used with vinyl siding measure to outside surface of wall without siding and add 2 51mm Flat Wall Installation All Units Wall Thickness Vent Length inc...

Страница 21: ...Horizontal Square Termination Cap 984 Horizontal Square Termination Cap w 1 return 984L Horizontal Square High Wind Termination Cap 985 Snorkel 14 Rise Termination Cap 982 Snorkel 36 Rise Termination Cap 981 Wall Thimble Support Box 940 Cathedral Ceiling Support Box 941 Brass Trim for Cathedral 3951 Firestop Spacer 963 Flashing 0 12 6 12 Roof Pitch 943 Flashing 7 12 12 12 Roof Pitch 943S Storm Col...

Страница 22: ...6 36 Pipe Length Galvanized SV4L36 48 Pipe Length Black SV4LB48 48 Pipe Length Galvanized SV4L48 1 6 Adjustable Pipe Black SV4LBA 1 6 Adjustable Pipe Galvanized SV4LA 1 12 Adjustable Pipe Black SV4LBA12 1 12 Adjustable Pipe Galvanized SV4LA12 1 24 Adjustable Pipe Black SV4LBA24 1 24 Adjustable Pipe Galvanized SV4LA24 45 Elbow Swivel Black SV4EB45 45 Elbow Swivel Galvanized SV4E45 45 Elbow Black SV...

Страница 23: ...tute glass will void all product warranties Care must be taken to avoid breakage of the glass Do not operate this fireplace without the glass front or with a broken glass front Replacement of the glass should be done by a licensed or qualified service person Do not remove the glass door when unit is hot to the touch NOTE Inspect the door gasket The braided door seal gasket has a small overlap area...

Страница 24: ...enter log supports slots aligned with tabs and log placed rearward 5 Top twigs can then be placed in their designated positions provided with pins on back logs and grooves on the center log The two outside twigs provided on the DV6400 models rest on top of the ends of the grate They are located and supported by the wire formed brackets extending up from the firebox base Fig 34 TL121 Fig 32 Correct...

Страница 25: ...10 Flame should not impinge touch on logs WARNING Do not place rock wool lava rock or any other materials on the burner Use only certified material supplied with this fireplace Using uncertified materials will void the warranty Ember Tray Steel Wool Rock Wool TL125 Fig 36 Steel wool and rock wool placement Speed Control Switch 1 The blower combination on off switch and electronic speed control is ...

Страница 26: ...Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the Fire Department To Turn Off Gas to Heater Lighting And Operating Instructions 1 Set thermostat to lowest setting 2 Turn off all electric power to the appliance if service is to be perf...

Страница 27: ... hot If 120V not present check fuse or circuit breaker turned to ON and reset line at control module and white or repair wiring leading to fireplace cycle has been return at module completed Spark for six 6 seconds a Check that gas is turned on Turn gas on and or purge system at Ignitor but no ignition system purged of burner b Check that tips of ignitor are Position elecrodes so tips are directly...

Страница 28: ...t for your model for parts included with our fireplace Check the items in the kit with the parts list Notify the supplier of any items that are missing before installing the conversion kit 1 Turn off the gas supply 2 Turn off the electrical supply to the appliance if so equipped To Replace Burner Orifice 1 Remove grate assembly using 1 4 nut driver to remove four 4 outside screws Place grate assem...

Страница 29: ...ll gas line connections and the control valve for gas leaks using a soap and water solution or other gas detection solution Bubbles indicate a leak that MUST be corrected Do not use an open flame to test for gas leaks 11 Using a ball point pen fill out the conversion label that is supplied with the conversion kit Place the conversion label adjacent to the rating plate A Air Shutter Settings Model ...

Страница 30: ...input rating does not need to be reduced When installing this fireplace at an elevation above 2 000 feet in the United States it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size Input should be re duced four percent 4 for each 1 000 feet above sea level unless the heating value of the gas has been reduced in which case this general rule will n...

Страница 31: ...xtreme caution in cleaning around the pilot The pilot should not be moved or altered from the original factory setting Pilot to burner preset location The burner should be placed back into its original locked and secure position after clean ing and servicing proper location of burners are criti cal NOTE All replacements and repairs should be performed by a qualified technician contact your nearest...

Страница 32: ...put Max Input Max Orifice 0 4500ft Altitude in Canada DV5200DSN 17 000 25 000 3 5 w c 42 DMS DV5200DSP 17 500 25 000 10 0 w c 1 45mm DV6400DSN 18 000 27 000 3 5 w c 40 DMS DV6400DSP 17 500 25 000 10 0 w c 1 45mm Air Shutter Settings Model Opening A DV5200DSN 1 16 1 6mm DV5200DSP 7 16 11mm DV6400DSN 3 16 4 7mm DV6400DSP 7 16 11mm NOTE These are minimum settings Air shutter open ings may be increase...

Страница 33: ... Burner Orifice PCOAO70H04 PCOAO70H01 Bracket Ignitor 77031 77031 Bracket DSI Valve White Rodgers 78611 78613 DS Ignition Control Channel 77948 77948 Wiring Harness Assy Channel 77949 77949 DS Ignition Synetek DS2070S 20007288 20007288 Screw 8 x 3 8 Type F Phillips Hex Head 69203 69203 Spark Electrode w Wire 72935 72935 Junction Box 76373 76373 Assy Tube Flexible Gas Line w Valve 72287 72287 Grate...

Страница 34: ...rnished Alteration of the Product in any way is prohibited and voids any and all war ranties Removal of the data plate alters the Product and voids the warranty The installer must have completed the installation and Startup Checklist a copy of which must be submitted along with proof of purchase to obtain prior approval for warranty repair or replacement and to affect a warranty claim The Checklis...

Страница 35: ...ize adequate for input rating BTU s per hour of fireplace per National Fuel Gas Code NFPA54 in the case of USA installations or Installation Code CAN 1 149 in the case of Canadian installations Make following checks Gas line integrity at supply line connection Glass front panel position Correct gas pressure Inlet Pressure __________ inches w c Manifold Pressure __________ inchesw c Piezo ignitor f...

Страница 36: ...dequate for input rating BTU s per hour of fireplace per National Fuel Gas Code NFPA54 in the case of USA installations or Installation Code CAN 1 149 in the case of Canadian installations Make following checks Gas line integrity at supply line connection Glass front panel position Correct gas pressure Inlet Pressure __________ inches WC Manifold Pressure __________ inchesWC Piezo ignitor function...

Страница 37: ...d line To register your warranty please provide the information indicated on this form and mail it to CFM Specialty Home Products Attn Warranty Registration 410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 Model ______________________________________ I certify that I have followed all codes and regulations and adhered to the TEMCO installation instructions I have completed the proper installati...

Страница 38: ...410 Admiral Blvd Mississauga Ontario Canada L5T 2N6 905 670 7777 CFM Specialty Home Products ...

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