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G) Welding test

With the power source set up according to the instructions in
the handbook make a test weld at 80A (electrode diameter 2.5
mm). Check the dynamic behaviour of the power source.

1.3 Scheduled tests for the TECNICA 152

In this case it makes no difference whether the tests are
carried out with a 115V or a 230V power supply:
-

with a 230V power supply (LED D13 on and green) the
tests are exactly the same as those described for the
TECNICA 150-168GE.

-

with a 115V power supply (LED D13 on and orange) the
tests are exactly the same as those described for the
TECNICA 150-168GE with the exception of the rated load
test at point 1.2 C). To carry out the rated load test at 115V
see point 1.3 A).

-

set up the ohmic load with the switch settings as in the

table in

;

-

on the front panel turn the current potentiometer to

maximum (turn clockwise as far as it will go);

-

switch on at the main switch;

-

start up the ohmic load and make sure that:

-

the waveforms displayed on the oscilloscope resemble

those in

-

the output current is equal to +100Adc ±5% and the output

voltage is equal to 24Vdc ±5%; if the output current
reading is not 100A ±5%, adjust the current using jumpers
JP6, JP7 and JP 8 (

).

-

switch off the ohmic load and switch off the main switch.

A) Rated load test:

fig. I

fig. I;

fig. 5

SETTINGS:

PROBE

PROBE

TIME TOLLERANCES
±20%.

:

AMPLITUDE ON
CH1 IS
AMPLITUDE ON
CH2 IS

-

CH1 x100

- 100V/Div;
-

CH2 x10;

- 5V/Div;
- 5 sec/Div.

-

320V ±10%;

-

7V ±10%.

VERIFY THAT

µ

FIGURE I

Position switch

Number switch

1

3

2

2

3

2

4

2

5

2

6

2

TECNICA 150-152-170-168GE

- 16 -

Содержание Tecnica 150

Страница 1: ...5 Wiring diagrams 6 Equipment required 10 General repair instructions 11 Troubleshooting and remedies 11 Testing the machine 14 Illustrations 17 TROUBLESHOOTING AND REPAIR MANUAL TROUBLESHOOTING AND...

Страница 2: ...TIFICATION 115 230V CHANGE VOLTAGE only for Tecnica 152 OUTPUT CURRENT TRANSFORMER INDUCTANCE EMC FILTER I I PRIMARY EMC FILTER POWER TRANSFORMER SECONDARY DIODES FILTER CHOPPER RECTIFIER BRIDGE PRE C...

Страница 3: ...lock 13 Block 14 Block 15 Block 16 Block 17 Inductance Secondary EMC Filter Flyback power supply Driver Primary current reader and limiter Duty cycle maker Adder Alarm Block Alarm LED Consisting of L2...

Страница 4: ...approx 15 of the power supply voltage is allowed outside this range the safeguard triggers Consisting of R72 R70 and part of control board If the main supply voltage falls below the minimum allowed va...

Страница 5: ...50 152 170 168GE 3 RECTIFIER BRIDGE 11 FLY BACK POWER SUPPLY CONTROL BOARD 1 PRIMARY EMC FILTRE 10 SECONDARY FILTER EMC 8 SECONDARY DIODES 2 PRE CHARGE 18 CURRENT POTENTIOMETER 25 POWER SUPPLY LED 17...

Страница 6: ...Wiring diagram general TECNICA 150 170 168GE 6 Wiring diagram general TECNICA 152 TECNICA 150 152 170 168GE WIRING DIAGRAMS...

Страница 7: ...Wiring diagram power board power supply control 7 TECNICA 150 152 170 168GE...

Страница 8: ...8 TECNICA 150 152 170 168GE Wiring diagram power board power driver...

Страница 9: ...Wiring diagram control board Wiring diagram change voltage board 115 230V only for TECNICA TECNICA 150 152 170 168GE 9...

Страница 10: ...RED The instruments with codes can be supplied by Telwin The sale price is available on request ESSENTIAL INSTRUMENTS USEFUL INSTRUMENTS 1 Dual trace oscilloscope cod 802401 2 Static load generator co...

Страница 11: ...hould only by done by expert or skilled electrical mechanical personnel After completing the repairs proceed in the reverse order to re assemble the cover and do not forget to insert the toothed washe...

Страница 12: ...eding with faultfinding we should remind you that during these tests the power source is powered and therefore the operator is exposed to the danger of electric shock The tests described below can be...

Страница 13: ...ntacts between gate and emitter corresponding to each component alternatively resistors R40 R41 R42 R43 could have burst and or diodes D32 D33 D34 and D35 may be unable to function at the correct Zene...

Страница 14: ...and re solder the connector Tests should be carried out on the assembled machine before closing it with the top cover During tests with the machine in operation never commute the selectors or activat...

Страница 15: ...far as it will go and switch on the main switch activate the static load generator and make sure that the waveforms displayed on the oscilloscope resemble those in deactivate the static load generator...

Страница 16: ...e rated load test at 115V see point 1 3 A set up the ohmic load with the switch settings as in the table in on the front panel turn the current potentiometer to maximum turn clockwise as far as it wil...

Страница 17: ...REWS FASTENING FRONT PANEL SCREWS FASTENING BACK PANEL SCREWS FASTENING HANDLE SCREWS FASTENING HANDLE DINSE SOCKET POWER TRANSFORMER SECONDARY DISSIPATORS POWER SUPPLY INTERRUPTOR FAN WIRE CONTROL BO...

Страница 18: ...r modele logo et tension de I appareil denomination de la piece numero de matricule When requesting spare parts without any reference pls specify model brand and voltage of machine list reference numb...

Страница 19: ...ariable Interruttore Interrupteur Switch Schalter Interruptor Cavo Alim Cable Alim Mains Cable Netzkabel Cable Alim Ventilatore Ventilateur Fan Ventilator Ventilador Induttanza Filtro Inductance Filte...

Страница 20: ...er supply From mains without extension From mains with extension m Mechanichal stresses the machine has undergone to cription Des Dirty grade Dirty inside the machine Description Rectifier bridge Elec...

Страница 21: ...TELWIN S p A 800 801 Via della Tecnica 3 36030 VILLAVERLA Vicenza Italy Tel 39 0445 858811 Fax 39 0445 858 858 E mail telwin telwin com http www telwin com...

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