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TL113046 

 

Installation Manual Ford F650 TELMA AF50-90 SPL100 relay box 124 UIM 

Page 13 of 18_____________________________________________________________________________15sep21jh 

4.2 POWER HARNESS INSTALLATION    

 

  From the relay box, route the Telma power connection and ground harness along the inside of the 

frame rail and up over the top along the middle of the Telma.  

  Connect the 8G orange, blue, yellow, and brown wires to the connecting block at the top right 

corner. 

  Connect the 8G relay box ground cable and the 2G Telma main ground cable to the insulated 

ground terminal at the Telma top left corner. Coat the terminals with anti-corrosion paint or body 
undercoat after the connections are made.  

  Secure the harness to the center of the Telma brackets with rubber coated cable clamps. The 

harness should be secured along the centerline of the Telma and as far away as possible from 
either rotor to avoid heat damage to the harness. No cables should cross the heat outlets in the 
periphery of the rotors.  

  Connect the black 2G ground cable and to negative terminal of the battery pack or frame mounted 

battery pack ground point. Secure the cable with rubber coated cable clamps.       

  Connect the red 2G power positive cable to the positive terminal of the battery pack or battery 

disconnect switch. Secure the cable with rubber coated cable clamps.       

 

GROUND CONNECTION AT 

TOP LEFT CORNER 

SECURE HARNESS TO 

RETARDER USING RUBBER 

COATED CABLE CLAMPS 

POWER CONNECTIONS AT 

TOP RIGHT CORNER 

Содержание TL113046

Страница 1: ...15sep21jh TL113046 INSTALLATION MANUAL FOR TELMA AF50 90 ON FORD F650 WITH SPL100 U JOINTS FROM MODEL YEAR 2017 ...

Страница 2: ...ion of the Chassis Brackets 2 3 Retarder Bracket Installation 2 4 Installation of the Telma in the Chassis 2 5 End and Top View 2 6 Drive Shaft Modification and Installation 2 7 Exhaust Modification 3 Control Components 3 1 Relay Box Installation 3 2 Light Bar Installation 3 3 TRCM Installation 4 Wiring Harness Installation 4 1 Harness Assembly Layout 4 2 Power Harness Installation 4 3 Control Har...

Страница 3: ...larger u joint sizes Due to the variations of the Ford F650 chassis which can have many different options which affect the driveline such as engine choice air or hydraulic brakes and air or spring suspension it is necessary to submit an installation drawing request using our Online Installation Drawing Request Form TIL03019 Chassis Measurement Templates and TIL03020 Driveline Retarder Pre Installa...

Страница 4: ...CAN harness 1 TID31015 CAN extension harness 1 TIF01064 hex head bolt 1 4 28 x 1 25 grade 8 yellow zinc for TRCM mounting 2 TIF01066 nylon insert locknut 1 4 28UNF for TRCM mounting 2 TIF03001 all metal lock nut 3 8 24UNF 16 TIF05010 LOCKWASHER 5 16 SPLIT 4 TIF05011 NUT 5 16 4 TIF05012 BOLT 5 16 18UNC x 1 3 4 HEX HEAD G5 4 TIF05013 BOLT 1 2 13UNC x 1 1 2 HEX HEAD G5 2 TIF05014 LOCKWASHER 1 2 MED S...

Страница 5: ... reference bolt and nut to 150 lb ft 10 to hold the bracket in place at the correct angle Note Use an electronic angle meter with 0 1 accuracy e g Mitutoyo Pro 360 950 317 digital protractor Use alt zero to get a frame reference of zero degrees so that all angles are measured with the frame at 0 In order to maintain the frame reference do not rotate the angle meter in the horizontal plane after se...

Страница 6: ...ARDER BRACKET INSTALLATION Attach the retarder brackets TIB07010 to the retarder as shown below according to the position indicated on the installation drawing Use three of the M12x1 75x35mm bolts with nylon patch lock TIF07001 and Trep washers VF201382 provided with the kit to fasten each Telma bracket onto the side of the unit Tighten bolts to 35 lb ft 5 lb ft POSITION 1 POSITION 2 ...

Страница 7: ...h were installed previously Install the Telma equipped with the brackets and rubber mounts to the chassis brackets in the hanging position As shown below secure the Telma to the chassis bracket using the M16x2 0x110mm long bolts through the holes in the chassis brackets mounts and retarder brackets At each mount install two M16x71mm 2 80 diameter flat washers one on each end of the rubber mount on...

Страница 8: ...stallation Manual Ford F650 TELMA AF50 90 SPL100 relay box 124 UIM Page 8 of 18_____________________________________________________________________________15sep21jh 2 5 END and TOP VIEW TELMA INSTALLED IN CHASSIS ...

Страница 9: ...ed on each side of the Telma The slip position should be at center of slip travel when the shaft is installed Refer to chassis manufacturers guidelines for proper drive shaft manufacture balance straightness and critical speed limits Refer to the installation drawings for approximate shaft lengths Always verify proper shaft lengths before modification Connect the flange yoke to the Telma coupling ...

Страница 10: ...LMA AF50 90 SPL100 relay box 124 UIM Page 10 of 18_____________________________________________________________________________15sep21jh 2 7 EXHAUST MODIFICATION If necessary modify the exhaust to go around the Telma for example four 45 bends ...

Страница 11: ...y to the inside of the left frame rail using the bolts and lock washers supplied in the kit Tighten the four 5 16 bolts to 17 lb ft 10 and the two bolts to 75 lb ft 10 NOTE Brackets TIB01017 are not needed if the relay box is to be mounted to the outside of the frame rail 3 2 LIGHT BAR INSTALLATION The Light Bar should be mounted so that it is easily visible to the driver Make a rectangular hole 7...

Страница 12: ...___________________________________________________________________15sep21jh 3 3 TRCM INSTALLATION Mount the TRCM under the driver side dash using bracket TIB03100 high enough and with wiring oriented to be away from driver interference SECTION 4 WIRING HARNESS INSTALLATION 4 1 HARNESS ASSEMBLY LAYOUT ...

Страница 13: ...osion paint or body undercoat after the connections are made Secure the harness to the center of the Telma brackets with rubber coated cable clamps The harness should be secured along the centerline of the Telma and as far away as possible from either rotor to avoid heat damage to the harness No cables should cross the heat outlets in the periphery of the rotors Connect the black 2G ground cable a...

Страница 14: ...ma technical department if the optional UIM is installed Plug the Telma UIM harness TID31020 into the UIM plug Route the harness across to the left side and connect to the TRCM2 harness plug labeled vehicle CAN If necessary use the CAN extension harness TID31015 to reach the TRCM2 Plug the connector of the control harness labeled relay box into the connector of the TRCM2 harness labeled relay box ...

Страница 15: ...Input Selection choose vehicle CAN Under Output Selection choose Relay Box Under CAN Brake Pedal Setpoints type the following settings stage 1 1 stage 2 3 stage 3 5 and stage 4 7 Do not enable Bluetooth or Dual Config Left click on the blue Program Module button and check on the right side that Current Module Values change to the settings you have chosen Start the vehicle and verify that CAN Statu...

Страница 16: ...__________________15sep21jh 4 5 WIRING DIAGRAM SECTION 5 RECOMMENDED TOOLS Transmission Jack Heavy duty drill motor Standard assortment of mechanics hand tools Vehicle hoist pit or floor jack with stands Electrical terminal crimping pliers for use with non insulated terminals Electronic angle meter with 0 1 accuracy e g SPI Pro 360 digital protractor ...

Страница 17: ...n inhibitor Telma battery ground cable connected to frame rail bare metal surface where battery pack is grounded or directly to battery ground post and protected with corrosion inhibitor relay box ground connected to retarder ground post electrical connections weatherproof connectors no quick splice avoid butt connectors Light Bar Display installed correctly visible to driver and operates properly...

Страница 18: ...90 SPL100 relay box 124 UIM Page 18 of 18_____________________________________________________________________________15sep21jh SECTION 7 INSTALLATION DRAWINGS SUBMIT AN INSTALLATION DRAWING REQUEST ON OUR WEBSITE AT https telmausa com drawing request ...

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