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17. DECLARATION OF PARTLY COMPLETED MACHINERY
INCORPORATION

MHD reducers

QL0336

∕

REV.2

Instructions for installation, use and maintenance

Содержание MOTOVARIO PBH Series

Страница 1: ...Instructions for installation use and maintenance MHD reducers EN QL0336 REV 2...

Страница 2: ...ven in previous editions which are thus to be considered obsolete periodically consult the technical documentation available on Motovario web site for up to date performance information and speci cati...

Страница 3: ...5 PRODUCT IDENTIFICATION 5 SERVICE 6 COMPLIANCE COMPLIANCE 7 TECHNICAL INFORMATION PRODUCT DESCRIPTION 8 CRITICAL APPLICATIONS 8 SAFETY INFORMATION SAFETY INFORMATION 10 HANDLING AND STORAGE RECEIPT 1...

Страница 4: ...flanges PBH PBZ 21 ACCESSORIES 22 Backstop device 22 Assembly of connecting parts 22 Shaft mounting with reaction bolt series PBH 23 Oil seals for input output shafts 23 Other Accessories and Options...

Страница 5: ...ITIONS 42 PBZ 43 PBH 45 PBC 46 SPARE PARTS TABLES SPARE PARTS TABLES 47 UNIT DISPOSAL UNIT DISPOSAL 48 RESPONSIBILITY RESPONSIBILITY 49 DECLARATION OF PARTLY COMPLETED MACHINERY INCORPORATION DECLARAT...

Страница 6: ...ata and updated information given in this technical catalogue substitute those given in previous editions which are thus to be considered obsolete periodically consult the technical documentation avai...

Страница 7: ...on maintenance repair disassembly and scrapping of the unit Information regarding the electric motor can be found in the motor s Use and maintenance instructions Failure to follow the instructions is...

Страница 8: ...9 Identification field Production order Job order progressive number 10 Unit weight with no load 11 Year of manufacture The nameplate must not be removed and must be kept intact and readable In case y...

Страница 9: ...end considering the Machinery Directive 2006 42 EC on the entire system where the MOTOVARIO product is installed Motovario electric motors comply with the Low Voltage Directive 2014 35 EU and the Dire...

Страница 10: ...gressive chemical agents Use in a salty environment Mounting positions not provided by the catalogue Use in a radioactive environment Use in ambient with pressure other than the atmospheric one Applic...

Страница 11: ...800 269 2240 2800 2800 2240 2800 279 2240 2800 2800 2000 2800 319 1800 2400 2800 2000 2400 349 1800 2400 2800 1800 2400 399 1800 2000 2400 1800 2240 409 1400 1800 2400 1400 2000 n1 max rpm PC BC P1C P...

Страница 12: ...good working order by carrying out the required maintenance The gear reducer is can become very hot Avoid touching the surface with bare hands and ensure the necessary safety protections are in place...

Страница 13: ...rio Always make sure the paintwork is intact If it isn t contact Motovario to have it fixed Do not start gear reducers that have undergone damage including minor damage or that are not considered suit...

Страница 14: ...e level when commissioning the transmission Every six months rotate the shafts by a few turns to avoid damage to the bearings and prevent the sealing rings from being glued Apply plenty of grease or s...

Страница 15: ...VARIO s TECHNICAL SERVICE Remove any traces of dirt or dust from the shafts and from the areas around the sealing rings Lubricate contact surfaces to prevent oxidation or seizure Check the static seal...

Страница 16: ...5 5 9 8 7 10 2 M 6 10 3 15 1 17 7 M 8 25 36 43 M 10 49 72 85 M 12 85 126 147 M 14 133 202 237 M 16 215 316 370 M 18 306 435 560 M 20 436 618 724 M 22 600 851 997 M 24 750 1064 1245 M 27 1111 1579 1848...

Страница 17: ...nsmissions belt and pulley chains gears ensure that The resulting radial and axial loads do not exceed the limit values indicated on the gear reducer s plate Loads beyond those allowed result in prema...

Страница 18: ...Fig 2 3 Examples of correct and incorrect installation on the output shaft of the gear reducer MHD reducers QL0336 REV 2 Instructions for installation use and maintenance 16...

Страница 19: ...haft end of the driven machine Removal Fit the thrust disk 4 and lug nut washer 3 from the Motovario removal kit between the driven machine s shaft and the safety ring 2 Insert the safety ring 2 and t...

Страница 20: ...ers may be supplied with the optional Motovario installation removal kit for the driven shaft Upon request the supply includes 1 Screw 2 Safety ring 3 Axial washer Assembly Removal MHD reducers QL0336...

Страница 21: ...riferimento al paragrafo del catalogo menzionato sopra Mount the locking unit on the gear reducer hollow shaft lubricating beforehand the outer surface of the hollow shaft Tighten slightly a first set...

Страница 22: ...en one xing screw after the other only by rotating them by a turn at a time with continuous sequence not crossed until the locking unit can be moved on the hollow shaft Rimuovere il riduttore dall alb...

Страница 23: ...d avoid surface oxidation Go ahead with the assembly of the half coupling see gure on the motor shaft without forcing it in and therefore damaging the motor bearings Go ahead with the mechanical conne...

Страница 24: ...valori termici limite di certificazione For PBH PBZ PBC please contact MOTOVARIO TECHNICAL SERVICE to verify overall dimensions of backstop P1H P1C P3Z P3H P3C P2Z P2H P2C P4Z P4H P4C B2H B2C B3H B3Z...

Страница 25: ...e maintained by periodically reaching the paths of the grease labyrinth by using a special conduit For the input shaft as an alternative to the standard seal which in this case is a FKM Viton compound...

Страница 26: ...he gear reducer make sure the area in front of the guard s grille is clear and the ow of air drawn in does not have any obstructions Refer to the conical volume around the input shaft as shown in the...

Страница 27: ...motor pump and before being returned inside the gear reducer it passes through a lter if any purifying the oil and thus ensuring gear reducer reliability and duration over time and the water oil heat...

Страница 28: ...ng lubrication pump The mechanical pump is used in case of gear and bearing pressure fed lubrication It is mechanically driven by a gear reducer shaft It can feature monitoring and operating devices F...

Страница 29: ...ntact MOTOVARIO TECHNICAL SERVICE In any case refer to the installation manual of the part to be assembled Periodically check the correct operation Bearing oil temperature probe PT100 It is used for t...

Страница 30: ...ring the rst hour of operation check for any abnormal vibrations and noise or overheating If necessary stop the motor immediately and contact MOTOVARIO s TECHNICAL SERVICE After stopping the motor dri...

Страница 31: ...d by the application The detection is to be repeated periodically as shown in table CHECKS AND MAINTENANCE The surface temperature must be measured in the vicinity of the input shaft for gear reducers...

Страница 32: ...correct quantity of lubricant If topping up is necessary use the same brand and type of lubricant as the one already used or in any case compatible with it Use oils and greases recommended by Motovar...

Страница 33: ...ghten it again by applying the appropriate tightening torque see the table with the TIGHTENING TORQUE FOR OIL PLUGS Pour the new lubricant into the gear reducer until you reach the required level whic...

Страница 34: ...of the ring The recommended grease to be used is AGIP MU EP 2 for sealing rings with double lip in FKM use the special grease TECNOLUBE BC 101 Fit the ring by taking care not to damage the sealing lip...

Страница 35: ...up Sealing rings gaskets and caps Oil leaks and ageing Replacement Torque arms polymer bushings Ageing Replacement Yearly or anyway at variable intervals based on the external conditions Whole unit Ch...

Страница 36: ...reducer Contact MOTOVARIO TECHNICAL SERVICE Worn out or broken gears Replace worn out or broken gears Motor polarity other than the envisaged one Check the polarity of the motor Oil leakage from the...

Страница 37: ...for the first time by choosing the type of oil and right viscosity according to the following tables Fill the gear reducer by following the plug diagram indicated in paragraph 14 If the gear reducer...

Страница 38: ...to install an oil expansion tank in order to ensure the correct lubrication of all gear reducer parts and allow the natural thermal expansion of the lubricant PZ B6 V5 V6 BZ B6 V5 V6 MHD reducers QL0...

Страница 39: ...GOYLE CASTROL ALPHA SP ALPHASYN T ALPHASYN PG BP ENERGOL GR XP ENERSYN EP XF ENERSYN SG XP TOTAL CARTER EP CARTER SH CARTER SY Based on the output speed n2 check the oil type to be used in table ISO V...

Страница 40: ...89 201 B7 21 28 37 56 94 169 19 26 33 51 85 152 V5 15 19 29 47 68 137 14 17 26 43 61 123 V6 15 19 29 47 68 137 14 17 26 43 61 123 P3H P4H 180 200 225 250 280 355 180 200 225 250 280 355 B3 15 21 33 49...

Страница 41: ...399 409 B3 23 32 40 55 62 95 145 145 B3R 23 32 40 55 62 95 145 145 B6 46 52 67 87 115 165 205 245 B7 42 46 63 85 112 150 190 225 V5 38 44 58 70 100 141 178 209 V6 40 46 61 74 104 148 187 219 B3Z 179...

Страница 42: ...15 16 27 30 42 45 71 76 135 140 P3C 176 196 216 246 266 276 316 346 396 406 B3 16 18 29 32 48 49 85 90 160 165 B3R 16 18 29 32 48 49 85 90 160 165 B6 29 32 51 56 88 96 152 164 232 256 B7 29 32 51 56 8...

Страница 43: ...6 130 140 B3R 15 16 37 30 42 45 71 76 130 140 B6 27 29 48 54 77 84 124 140 200 216 B7 27 29 48 54 77 84 124 140 200 216 V5 15 16 37 30 42 45 71 76 130 140 V6 15 16 37 30 42 45 71 76 130 140 B4C 176 19...

Страница 44: ...the unit in the intended mounting position Otherwise please contact MOTOVARIO TECHNICAL SERVICE ATEX 2G 2D Vent plug with valve VENT PLUG LEVEL PLUG MHD reducers QL0336 REV 2 Instructions for install...

Страница 45: ...1 PBZ PZ B3 B6 B7 B3R V5 V6 BZ B3 B6 B7 B3R V5 V6 Closing plugs on all other holes VENT PLUG LEVEL PLUG LEVEL PLUG WITH ROD MHD reducers QL0336 REV 2 Instructions for installation use and maintenance...

Страница 46: ...PBZ Expansion tank PZ B6 V5 V6 BZ B6 V5 V6 Closing plugs on all other holes VENT PLUG LEVEL PLUG LEVEL PLUG WITH ROD MHD reducers QL0336 REV 2 Instructions for installation use and maintenance 44...

Страница 47: ...1 2 PBH PH STANDARD B3 B6 B7 B3R V5 V6 BH STANDARD B3 B6 B7 B3R V5 V6 Closing plugs on all other holes VENT PLUG LEVEL PLUG MHD reducers QL0336 REV 2 Instructions for installation use and maintenance...

Страница 48: ...B7 B3R P1C B3R P2C P3C P4C V5 V6 BC STANDARD B3 B2C B3 B3C B4C B6 B7 B3R B2C B3R B3C B4C V5 V6 Closing plugs on all other holes VENT PLUG LEVEL PLUG LEVEL PLUG WITH ROD MHD reducers QL0336 REV 2 Instr...

Страница 49: ...are parts tables of the products are available on Motovario website For spare parts orders please refer to the data reported on the product nameplate MHD reducers QL0336 REV 2 Instructions for install...

Страница 50: ...springs Coupling elements protection covers variator knobs motor terminals Plastic Flat gaskets Sealing material Motor terminals variator screw blocks Brass Winding Copper Stator and rotor Magnetic s...

Страница 51: ...products supplied by Motovario are intended to be incorporated into complete machines so it is prohibited to put them into service until the entire machine has not been declared compliant The configur...

Страница 52: ...17 DECLARATION OF PARTLY COMPLETED MACHINERY INCORPORATION MHD reducers QL0336 REV 2 Instructions for installation use and maintenance 50...

Страница 53: ...MHD reducers QL0336 REV 2 Instructions for installation use and maintenance 51...

Страница 54: ...MHD reducers QL0336 REV 2 Instructions for installation use and maintenance 52...

Страница 55: ......

Страница 56: ...www motovario com...

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