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UNICA EVOLUTION: Service & Maintenance Manual - rev. 1.1

7. SPECIAL OPERATIONS

The term special operations refers to those procedures whose correct execution is fundamental for
the safe and reliable operation of the machine.

7.1. LOCKING DOWN THE CABLE FIXING DOWELS

The machine cables are fixed to ratchets by means of the grub screws indicated in the figure below.
The fixing dowels must be carefully locked down to prevent them from working loose and allowing
the cable to come out, causing problems to the user.

Figure 7.1-1

Use a torque wrench to ensure that the dowels are locked down with the prescribed torque of

16

Nm

/

11.8 ft.lbs.

.

Page 7.1

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Содержание Unica Evolution

Страница 1: ...SERVICE MAINTENANCE MANUAL Rev 1 1...

Страница 2: ......

Страница 3: ...HE MACHINE IS TURNED OFF NOTE The information contained in this document is subject to change without notice Technogym does not guarantee this documentation in any way Technogym shall not be held resp...

Страница 4: ......

Страница 5: ...ING 6 1 6 2 PECTORAL ARM 6 3 6 3 WEIGHT STACK 6 4 7 SPECIAL OPERATIONS 7 1 7 1 LOCKING DOWN THE CABLE FIXING DOWELS 7 1 8 MAINTENANCE 8 1 8 1 CLEANING 8 1 8 1 1 Cleaning the frame and painted parts 8...

Страница 6: ...Default recovery time during the test 10 7 10 1 18 Clock setting hours 10 8 10 1 19 Clock setting minutes 10 8 10 1 20 Inactive time before end of set 10 8 10 2 USER ROM CONFIGURATION 10 9 10 3 SERVIC...

Страница 7: ...rvance may cause damage to the machine Information about the operation in progress OBSERVE observation about the operation in progress 1 2 RECOMMENDATIONS Technogym recommends the following steps for...

Страница 8: ...e recommended brands 3 Use special tools where specified 4 Consult the Technical Newsletters which may contain more up to date information on adjustments and maintenance than those contained in this m...

Страница 9: ...ner YES This manual is referred specifically to the M310 Unica Evolution machine version however the M311 Unica Evolution Trainer differs only in the presence of the Wellness Mate and information abou...

Страница 10: ...Width during exercise 160 cm 63 inch Length 184 cm 72 inch Height 207 cm 82 inch Weight of the machine 150 Kg 331 lb Weights pack 90 Kg 198 lb 2 4 AMBIENT SPECIFICATIONS Operating from 5 to 35 C Temp...

Страница 11: ...t plus that of the user 2 The area is not dusty or sandy 3 You have observed the temperature and humidity operating requirements indicated in paragraph 2 4 Ambient specifications 3 2 INSTALLATION The...

Страница 12: ...e two wheels supplied with the machine Figure 3 3 1 1 Screw the two wheels of Figure 3 3 1 into the special holes on the sides of the weight stack column using a 17 mm Box wrench Figure 3 3 2 2 Insert...

Страница 13: ...ice Maintenance Manual rev 1 1 Figure 3 3 3 3 Lift the machine on the rear wheels using the anatomical handgrips of the Arm Curl lever and move the equipment with great caution due to the risk of it t...

Страница 14: ...UNICA EVOLUTION Service Maintenance Manual rev 1 1 Page 3 4 Page intentionally left blank...

Страница 15: ...ES The equipment is supplied with the following accessories lifting ring handle pulley handle ankle strap floor exercise mat set of tools for assembly and adjustments oil for lubrication User s manual...

Страница 16: ...UNICA EVOLUTION Service Maintenance Manual rev 1 1 Page 4 2 Page intentionally left blank...

Страница 17: ...ox to the cross bushings as shown in the photo below 3 Move the cross up and down making sure to distribute the oil evenly along the full length of the bars 4 Dry excess oil from the bushings with a d...

Страница 18: ...tions at maximum load before adjusting its tension in order to pull the cable Figure 5 2 1 1 Select the minimum weight load the only weight selected will be that of the cross 2 Back off the lock nut a...

Страница 19: ...e snap ring a and pull out the pin b from the lower part of the seat gas piston Figure 6 1 2 2 Remove the plastic cap from the hole on the frame which allows access to the parts indicated by the lette...

Страница 20: ...e if only the gas piston is damaged proceed as follows back off the nut e securing it to the fork using a 13 mm wrench back off the lock nut f using a 13 mm wrench and unscrew the component g which is...

Страница 21: ...6 2 1 1 Remove the pin a from the upper part of the Pectoral arm using a 6 mm pointed tool Figure 6 2 2 2 Remove component b from the top Figure 6 2 3 3 Using a ringnut spanner back off the nut c tak...

Страница 22: ...de 2 Separate the weight stack column from the rest of the frame 3 Back off the guide rod fixing screws and the bolts securing the weight stack to the base of the column 4 Remove the guide rods from t...

Страница 23: ...1 LOCKING DOWN THE CABLE FIXING DOWELS The machine cables are fixed to ratchets by means of the grub screws indicated in the figure below The fixing dowels must be carefully locked down to prevent th...

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Страница 25: ...a week Follow the procedure below for cleaning 8 1 1 CLEANING THE FRAME AND PAINTED PARTS 1 Clean the frame and painted parts of the machine using a cloth moistened with neutral non acid soap CAUTION...

Страница 26: ...e Manual rev 1 1 Page 8 2 2 Clean the upholstery of the machine using a cloth moistened with neutral non acid soap CAUTION do not use alcohol benzene or chemical products in general 3 We recommend dry...

Страница 27: ...parts 5 Use a paper towel slightly dampened with ethyl alcohol to clean the weight stack bars of the machine removing dust and grime CAUTION remove any surface rust spots with a metal scrubber 6 Lubri...

Страница 28: ...parts 2 Check the position of the buffers and make sure they are firmly fastened in place 8 2 7 CHECK THE CROSS LIMIT SWITCH 1 Check the wear status of the cross limit switch Repair and or replace an...

Страница 29: ...for special machine maintenance 8 3 1 REPLACING THE CABLES 1 Replace the machine cables once a year if the machines are used intensively every 2 years under normal use 8 3 2 SCREW AND BOLT CHECK 1 Mak...

Страница 30: ...UNICA EVOLUTION Service Maintenance Manual rev 1 1 Page 8 6 Page intentionally left blank...

Страница 31: ...xtension cable 382 0R000031 Chest Press cable 140 0R000068 Chest Press doubling cable 190 0R000069 Easy start cable 597 9 2 UPHOLSTERY The paddings used on the machine are Code Description Q ty 0I0000...

Страница 32: ...st 0I000012 1 Tracy bar A031 Pulley footboard H0000154 Roller 0I000018 1 Stretching panel 0C000434 Cables Training panel 0C000433 Backrest 0I000102 1 Backrest 0I000099 1 Pectoral arm H0000188 Left che...

Страница 33: ...weight stack configuration the monitoring of the sensor states see paragraph 10 5 Service peripherals check panel and the function for viewing modifying the machine usage data see paragraph 10 6 Serv...

Страница 34: ...TION ROM CONFIGURATION Use the center keys to scroll down until the MACHINE CONFIGURATION item illuminates then press OK 10 1 1 LANGUAGE This item displays the language used by the program The display...

Страница 35: ...ACHINE CONFIGURATION PACER SPEED 10 500 420 Enter the value of pacer speed i e the target speed at which the exercise should be performed in millimeters per second the value must be between 10 and 500...

Страница 36: ...oceed 10 1 7 VALUE OF ADDITIONAL WEIGHT This item sets up the value of the additional weight The display shows MACHINE CONFIGURATION ADD ON WEIGHT KG 2 5 Enter the value in the unit of measure selecte...

Страница 37: ...MACHINE CONFIGURATION KEYPAD ENABLE NO 0 YES 1 1 The possible settings are 1 to enable the function keys 0 to disable the function keys Select the desired value then press OK to confirm and proceed 1...

Страница 38: ...shows MACHINE CONFIGURATION SET ROM DURING REP 2 10 2 Enter the desired value then press OK to confirm and proceed 10 1 13 INACTIVE TIME BEFORE RESET This item configures how many seconds must elapse...

Страница 39: ...OK to confirm and proceed 10 1 16 DEFAULT RECOVERY TIME DURING THE EXERCISE This item configures the default recovery time in seconds between successive sets in a MANUAL TRAINING session The display...

Страница 40: ...MACHINE CONFIGURATION SET CURRENT TIME MIN 30 Enter the value then press OK to confirm and proceed 10 1 20 INACTIVE TIME BEFORE END OF SET This item configures how many seconds must elapse after the w...

Страница 41: ...inates then press OK The display shows ROM CONFIGURATION DO 3 REPETITIONS The user must perform the 3 repetitions as prompted The software will uses these repetitions to calculate the user s ROM and a...

Страница 42: ...to confirm the last digit a new menu appears SERVICE MACHINE CONFIGURATION PERIPHERALS CHECK PANEL CHECK SET COUNTERS Use the center keys to scroll down until the MACHINE CONFIGURATION item illuminat...

Страница 43: ...the individual machine Typically this displacement is achieved using the machine s easy start lever The display shows CONFIGURATION DEFAULT ROM START CM XX Insert number 1 10 3 4 DEFAULT ROM LENGTH T...

Страница 44: ...a different model of cable activated encoder Leave this setting at 1 then press OK to confirm and proceed 10 3 7 ENABLE DISPLAY ADJUSTMENTS This item selects whether to display the icon for adjusting...

Страница 45: ...lay shows CONFIGURATION WEIGHTSTACK CONFIG 0 NO 1 YES 1 The possible settings are 1 to enable the configuration 0 to disable it Select the desired value then press OK to confirm and proceed Selecting...

Страница 46: ...sured inside the display The normal temperature range is between 25 and 40 C A higher temperature is a sign of possible problems with the display and may result in incorrect contrast values making the...

Страница 47: ...re Carries out the weight stack complete configuration procedure Fast procedure Carries out the weight stack fast configuration procedure which configure the weight stack in only five steps 10 4 1 COM...

Страница 48: ...e value of the last plate press and hold down the OK key for a few seconds to complete the weight stack configuration procedure and return to stand by mode 10 4 2 FAST PROCEDURE After pressing OK the...

Страница 49: ...ATE WEIGHT KG XX Enter the last weight plate in Kg of the weight stack CONFIGURATION SELECT THE LAST WEIGHT STACK PLATE Position the weight selector pin on the last plate and press OK to complete the...

Страница 50: ...U board continuous transmission of 4 bytes from the FPGA board see paragraph Errore L origine riferimento non stata trovata The display shows 1st LINE shows the value of the 4 bytes of the communicati...

Страница 51: ...nsor ATTENTION to see the change of sensor state on the display it is necessary to raise the weight stack ATTENTION the refresh rate for these parameters is very slow in the order of a few seconds the...

Страница 52: ...UNTERS Scroll down using the center keys until the CHECK SET COUNTERS item illuminates then press OK 10 6 1 NEON LAMP ON TIME This item shows the usage data of the lamp in hours and minutes The displa...

Страница 53: ...nt of weight lifted on the machine This value is obtained by summing the product of weight lifted and repetitions completed for each set The units of measurement are quintals which correspond to 100 k...

Страница 54: ...WEIGHT STACK PLATE Position the selector pin on the last plate of the weight stack as prompted by the message then press OK after sounding a beep the software reverts to stand by mode If the procedur...

Страница 55: ...furthest to the right until the machine sounds 3 consecutive beeps 3 The machine performs the reset sequence and loads the default parameters as for a Chest Press After completing this procedure carry...

Страница 56: ...UNICA EVOLUTION Service Maintenance Manual rev 1 1 Page 10 24 Page intentionally left blank...

Страница 57: ...ls are necessary to carry out all disassembly adjustment and maintenance operations on the machines 13 gauge wrench 17 gauge wrench 4 gauge hexagonal T wrench Torque wrench Box wrenches 6 mm pointed t...

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Страница 59: ......

Страница 60: ...TECHNOGYM S p A Via G Perticari 20 47035 Gambettola FC ITALIA Tel 39 0547 650438 Fax 39 0547 650150 e mail service technogym com 0SM00146 ING...

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