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Issue/Rev. 0.0 (10/18)

MN01047

•

Page 11

Now, with the Rotor disassembled, the Rotor can be eval-

uated. Inspect the Rotor for any noticeable wear. Also,

inspect the Bearings and surfaces for wear or damage

(Figures 24-27).

Note:

There is one segment that has an additional pin. This is to

ensure that the Rotor Cover can only be installed one way.

If the Cover and/or Rotor Bearings need to be replaced,

remove using the Slide Hammer Bearing Puller (P/N

651037-008)

Prior to reinstalling the Bearings, apply a light coat

of Cyberbond Titan 7769 Metal Bonder or equiva-

lent inside the Bore of Rotor and Cover. Using an

Arbor Press, press the Bearing into the Cover

(or Rotor) until the Bearing bottoms out in Cover

(or Rotor) Bore (Figure 25). When pressing the Bearing,

only press the Bearing outer diameter – NOT THE

INNER DIAMETER. Make sure the Rotor Body is

supported internally and not resting on the segments.

Note:

When using an Arbor Press, ensure the pilot portion of the

top punch fits inside the diameter of the Bearing.

Once the Bearing has been successfully installed into the

Cover/Rotor, ensure that the inner race of the Bearing

spins freely.

Figure 25 – Rotor Assembly Bearing installation using

Arbor Press

Inspection Areas

Figure 26 – Cam and Shaft Wear

Check for Wear

To remove the Blade Bearing Assembly, remove the M5

Screw from the bottom of the Bearing Assembly (Figure

27). Ensure that the Blade Assembly spins freely and

independently. If Bearing Assemblies will be installed, it is

recommended to clean the assembly with a spray solvent.

If Bearings are replaced, be sure to apply a light coating

of Loctite 242 to the M5 Screw and Lockwasher. When

reinstalling the Blade Assembly M5 Screw, torque to

60 in/lbs.

Note:

Ensure that the screw is completely tightened in the mating

hole and that the pin does not spin while tightening.
Also be sure that the bearings spin freely of each other after tightening

is complete.

Section III – Disassembly and Inspection (continued)

Figure 24 – Inspect Rotor

Bearing

2 Locating Pins

Rotor

2 Locating Pins

Bearing

Rotor Cover

Содержание Smith Meter Genesis Series

Страница 1: ...assembly and Inspection Page 6 Clearance Checks Page 7 Disassembly Page 9 Inspection Areas Page 11 Section IV Assembly Page 14 Section V Meter Clearance Record Page 18 Section VI Meter Proving Record Page 19 Section VII Related Publications Page 20 Bulletin MN01047 Issue Rev 0 0 10 18 Service Manual MANUAL Genesis Series 2 and 3 Steel Meters ...

Страница 2: ...rities In order to maintain these approvals it is essential that all replacement parts are Genuine Smith Meter Parts This will provide the best performance and quality Note The Genesis integral electronic calibrator is matched by the meter serial number to provide the wide range of performance characteristics To comply with weights and measures replacement boards are required to be ordered using t...

Страница 3: ... Petroleum Jelly For sealant lubricant part numbers see parts list PO0A002 For a list of mechanical tools and part numbers see parts list PO0A001 90 Feeler Gauges In Liner Feeler Gauges 515252 1 0 001 515253 1 0 001 515252 2 0 002 515253 2 0 002 515252 3 0 003 515253 3 0 003 515252 4 0 004 515253 4 0 004 515252 5 0 005 515253 5 0 005 515252 6 0 006 515252 7 0 007 515252 8 0 008 515252 9 0 009 5152...

Страница 4: ...ble 3 identifies the detectable firmware fault conditions hardware fault conditions and notable status conditions that may exist Table 3 also identifies the condition whether or not pulses will come out of the HRE and how the LED D14 on HRE board assembly will indicate the condition Section II HRE Diagnostics Remove the Junction Box Cover Figure 3 Refer to Table 2 for HRE status check and troubles...

Страница 5: ...ror the distance between the magnet and integrated circuit surface is too great Ensure that the HRE is completely seated in the conduit box to allow a minimal distance to the magnet The board should not touch the magnet and ensure there is not debris between the magnet and integrated circuit on the bottom of the HRE No No Fast Blinks 4 Slow Blinks 4 Internal HRE Error Replace the HRE board No No F...

Страница 6: ...ed Maximum Viscosity 20 cSt 20 cSt Maximum Temperature 150 F 65 C Units Inches Millimeters Rotor to Block 002 003 050 070 Rotor to Shelf 001 003 050 070 Blade to Slot 0015 0035 038 080 Blade Top End Below Rotor 000 002 000 050 Blade Bearing to Cam Radius 0005 003 012 070 Blade Tip to Housing 002 004 050 100 Maximum Viscosity 20 cSt 20 cSt Maximum Temperature 150 F 65 C Units Inches Millimeters Rot...

Страница 7: ...hanging the shim located behind the Block Figure 31 Remove the Cover Bolts Figure 9 Once the Cover Bolts are removed the Cover Assembly can be vertically lifted off of the Housing To remove the Rotor Cover there are four threaded holes in the Rotor Cover one on each segment Install four of the screws to act as Jacking Screws Once the screws are installed turn them clockwise evenly This will lift t...

Страница 8: ...han the Rotor it can affect meter performance The best way to effectively check this clearance is with a Depth Micrometer Figure 15 The Blade Retainer may need to be removed to allow the Micrometer to sit flat Blade Bearing to Cam Clearance Rotor Removed This clearance checks the wear between the Cam and Blade Bearings When parts are replaced the clearance assures that the assembly is not too tigh...

Страница 9: ... recheck the clearance between the BladeTip and Housing The difference between these clearances is the Blade Bearing to Cam Radius Difference Blade Tip to Housing Clearance The clearance needs to be checked on each Blade using the spider Rotate the Blade out towards the Measuring Section and measure the clearance Figure 17 Check the clearance at the inlet middle and outlet of each Blade Average th...

Страница 10: ...four of the screws to act as Jacking Screws Once the screws are installed turn them clockwise evenly This will lift the cover off of the Rotor Figure 22 After the Rotor Cover is removed the Blades Cam and Shaft are exposed Turn the shaft so that half of the upper Blade Paddle is exposed on both sides of the Rotor The Upper Blade can be removed Remove the Shaft and then the Lower Blade Figure 23 No...

Страница 11: ...ensure the pilot portion of the top punch fits inside the diameter of the Bearing Once the Bearing has been successfully installed into the Cover Rotor ensure that the inner race of the Bearing spins freely Figure 25 Rotor Assembly Bearing installation using Arbor Press Inspection Areas Figure 26 Cam and Shaft Wear Check for Wear To remove the Blade Bearing Assembly remove the M5 Screw from the bo...

Страница 12: ...nt to clean the Bearing The Block and Measuring Insert are removable Inspect for wear and replace if needed Note Most repairs of the meter will not require the Block to be removed If the Block or Measuring Chamber Insert are removed ensure they are reinstalled in the same orientation It s strongly ad vised to set the Measuring Insert Shims aside with the Measuring Insert and set the Block Shims as...

Страница 13: ...him Meter Size Shim Size Part Number 2 Meter 0 002 566220 002 0 003 566220 003 0 004 566220 004 0 005 566220 005 3 Meter 0 002 566330 002 0 003 566330 003 0 004 566330 004 0 005 566330 005 Table 5 Block and Measuring Chamber Shims Figure 30 NPT Removal 1 2 NPT Plug Figure 31 Cinch Bolt Removal Button Head Screw Note Ensure that the wrench used to remove the Cinch Bolts fits snugly in the Bolt Head...

Страница 14: ...ions Figure 35 2 Torque Values 50 in lb 6 N m 3 Torque Values 150 in lb 17 N m Once the Rotor and Blades are assembled hold the bottom of the shaft and spin the assembly to check for binding The assembly should spin freely The Rotor and Blade Assembly is ready to be installed into the Housing If there were no parts replaced you can install the same Shims that were removed when the meter was disass...

Страница 15: ...hed After the Rotor assembly has been placed into the Housing Figure 38 reattach the Spider Place the meter on its side and insert the Shaft Fixture Bolt and Washers Figure 39 Shaft Seating Fixture Bolt and Washer Specifications 2 Bolt M5x8 45mm long with a grade of 12 9 or greater Washers Total thickness of 13 64 3 Bolt M6x1 45mm long with a grade of 12 9 or greater Washers Total thickness of 1 8...

Страница 16: ...lock clearance and subtracting the Blade Bearing to Cam clearance and recommended clearance from the Rotor to the Block Be sure to align the holes in the Shim s with the holes in the Block and Housing In order to install shims the Spider assembly will need to be removed Shims should be flush with or below the Block or Measuring Chamber Figure 42 Shims Once required clearances have been achieved th...

Страница 17: ...ten the Locking Screw to the following Torque Values 2 150 in lb 17 N m 3 250 in lb 29 N m Note The Locking Screw needs to be tightened after the Cover is installed Figure 44 Install Locking Screw Locking Screw Install the Locking Screw Pipe Plug Now the meter is fully assembled Insert a soft tip tool into the meter inlet and spin the Rotor and Blade Assembly There should be no binding and it shou...

Страница 18: ...Item Date As Found As Assembled Rotor to Block Rotor to Shelf Blade to Slot Blade Top End Below Rotor Blade Bearing to Cam Radius Blade Tip to Housing Item Date As Found As Assembled Rotor to Block Rotor to Shelf Blade to Slot Blade Top End Below Rotor Blade Bearing to Cam Radius Blade Tip to Housing Item Date As Found As Assembled Rotor to Block Rotor to Shelf Blade to Slot Blade Top End Below Ro...

Страница 19: ... Date _______________________________________ Record _____________________________________ Flow Rate Temperature Pressure Meter Factor Date _______________________________________ Record _____________________________________ Flow Rate Temperature Pressure Meter Factor Date _______________________________________ Record _____________________________________ Flow Rate Temperature Pressure Meter Fact...

Страница 20: ...All rights reserved MN01047 Issue Rev 0 0 10 18 TechnipFMC 13460 Lockwood Road Building S01 Houston Texas 77044 USA P 1 281 591 4000 USA Operation 1602 Wagner Avenue Erie Pennsylvania 16510 USA P 1 814 898 5000 Germany Operation Smith Meter GmbH Regentstrasse 1 25474 Ellerbek Germany P 49 4101 304 0 The speciﬁcations contained herein are subject to change without notice and any user of said speciﬁ...

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