65
64
61
60
GREASE
63
65
64
BAG C (Continued)
1 3
Figure 30
Figure 31
Figure 32
Step 7. Insert a 5mm x 8mm bearing (63) into the center of the diff gear
(64).
Step 8. Press a 3/32" carbide diff ball (65) into each of the small holes
in the diff gear (64).
IMPORTANT NOTE:
There are two sets of diff balls in
Bag C. Be certain to use the slightly larger balls that are packaged
alone (12 total) in Figure 30, Step 8. There is a second set of eight 5/
64" balls packaged with washers in the bag. These balls will be used
in Figure 32.
Step 9. Apply a fairly heavy coat of clear diff grease (62) to the ex-
posed side of the diff washer (61). Carefully place the diff gear (64)
over the male outdrive (60) so that the diff balls (65) and diff gear (64)
rest against the diff washer (61).
Step 10. Locate the diff adjusting screw (67) and place the foam thrust
bearing seal (68) over the shoulder of the screw (67).
Step 11. Place one beveled washer (58) over the diff screw (67) with
the concave surface facing away from the head of the diff screw (67).
Step 12. Place one of the 3mm x 8mm thrust bearing
washers (69) over the diff screw (67).
*NOTE: The thrust bearing washers are packaged in a small
bag along with the eight 5/64" thrust bearing balls.
Step 13. Grease the thrust washer (69) well with white thrust bearing/
assembly grease (71) and place the eight 5/64" thrust bearing balls
(70) on top of the washer (69), around the diff screw (67). Apply more
white thrust bearing/assembly grease (71) to the tops of the thrust
bearing balls (70). Place the second thrust washer (69) over the screw
(67) and against the thrust bearing balls (70).
Step 14. Very carefully insert the diff screw (67), with the thrust bear-
ing assembly installed, into the female outdrive (66). Pull the threaded
end of the diff screw (67) until the thrust bearing assembly rests
against the inside of the outdrive (66).
IMPORTANT NOTE:
Ensure that all eight thrust bearing
balls remain in place between the two washers, around the diff screw.
Figure 30
Figure 32
63
65
58
67
68
69
70
Figure 31
66
69
68
67
70
58
GREASE
Figure 32
