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WARNING: 

When 

inflating 

tyres 

don’t 

use 

‘unrestricted’  airlines  (without  a  gauge  or  pressure 

control  device)  or  valve  connectors  that  require  the 
operator to hold them in place when inflating tyres.  Tyres 
can  explode  if  they  are  not  inflated  safely.    Use  airline 
hoses long enough to allow the operator to stay outside the 
likely  explosion  path  during  inflation.    Wheel  cages  and 
similar devices can help reduce the risk of injury.

 

If in doubt seek help from professional service personnel.

 

13.17 Hub Caps

 

IMPORTANT:   

To  avoid  contamination  of  the  wheel 

bearings make sure hub caps are always fitted.

 

Where  hub  caps  are  retained  with  screws  they  should  be 
checked that they are tight every 4 months.

 

13.18 Wheel Bearings

 

With use the wheel bearings will wear, the rate of wear will 
depend  on  the  working  conditions.    The  load  applied, 
speed of use and the level of maintenance will all affect the 
life of the bearings.

 

Bearing clearances in the hub should be checked

 

 

After the first month

 

 

Every 6 months or after 500 hours use.

 

To check the wheel bearings :

 

 

Lift the wheel off the ground.

 

 

Turn in both directions slowly to check for any rough 
points or friction.

 

 

Turn  it  at  high  speed  to  check  for  unusual  noises, 
such as grating or knocking. 

 

If  the  bearing  is  damaged  or  worn,  the  bearing  and  seals 
should all be replaced. 

 

To check the wheel bearing clearance, raise the axle until 
the  wheel  is  no  longer  resting  on  the  ground  (ensure  that 
the  vehicle  cannot  move).  Release  the  brake,  grip  the 
wheel  at  the  top  and  the  bottom  and  check  the  clearance 
by  trying  to  tilt  it.  The  clearance  can  also  be  detected  by 
using a lever between the wheel and the ground. 

 

If you can feel any clearance, adjust the wheel bearing as 
follows:

 

Lift  the  axle  until  the  wheel  is  no  longer  resting  on  the 
ground. 

 

Large  wheels should be removed so that the clearance  is 
easier to feel and to make it easier to adjust the bearings. 

 

Remove the hubcap.

 

Remove the cotter pin or hair

-

pin clip from the spindle. 

 

Tighten the castle nut to take up the internal clearance (the 
conical roller bearings should then be firmly held between 
the hub seating, the pressure ring, spindle and castle nut). 

 

Slacken  the  castle  nut  until  there  is  no  longer  any  friction 
between the castle nut and the outer bearing and the hole 
for the pin is aligned with a notch in the castle nut. 

 

Tap  the  hub  gently  using  a  mallet  to  shake  down  the 
assembly.

 

Check that the hub rotates more freely.

 

Always err on the side of too free rather than too tight.

 

When the hub has been adjusted, fit a new split cotter pin 
or re

-

fit the hair

-

pin clip.

 

Refit the hubcap.

 

Refit  the  wheel  following  the  instructions  in  paragraphs 
13.14 (Wheel changing) and 13.15 (Wheel nuts). 

 

13.19 Lubrication of wheel bearings

 

Under  normal  conditions  the  wheel  bearings  should  be 
greased:

 

 

Annually or every 1000 working hours

 

 

When the brakes are maintained. (where fitted)

 

Use  only  lithium  soap  grease  (recommended  grease  type 
MR180 / 2), never mix with different grease as it will result 
in a reduced life of the bearings.

 

All components of the axle involved in the operation (hub, 
spindle,  crown  nut,  elastic  pin,  cap)  must  be  completely 
degreased before reassembling the system.

 

The greasing of the bearings must be performed in a clean 
environment 

using 

suitable 

equipment 

to 

avoid 

contamination  that  can  lead  to  premature  wear  of  the 
bearings, of the seals and the turned shaft.

 

During disassembly  of the  drums for greasing, check also 
the state of the brake shoes and of the return springs.

 

To dismantle the wheel bearings:

 

1. Working on  a  hard  level  surface make sure  the  vehicle 
on which you are working is prevented from moving.

 

2.  Slacken  the  wheel  nuts  and  lift  the  axle  until  the  wheel 
clears the ground.

 

3. Remove the wheel.

 

4.  Release  the  brakes  (making  sure  the  machine  cannot 
move).

 

5. Remove the hub cap.

 

6. Remove the elastic pin from the castle nut and remove 
the castle nut.

 

7.  Remove  the  drum/hub  assembly  using  a  hub  puller  if 
necessary.    The  outer  ring,  the  grease  retaining  plates 
inside the hub (depending on the model), the small bearing 
cone and cage come out with the hub. Check these parts. 
The  bearing  cups  and  grease  retaining  plates  can  be  left 
inside the hub for cleaning 

 

8  Remove  the  large  bearing  cage  and  cone  from  the 
spindle using a bearing puller if necessary.

 

9.  Check  the  oil  seal  between  the  spindle  and  the  large 
bearing  (or  the  wheel  bearing  seal  depending  on  the 
model), and replace these parts if necessary. A puller may 
be  required  to  remove  the  wheel  bearing  seal.  Note  the 
orientation of the oil seal for reassembly.

 

10.  Check  the  contact  surfaces  on  the  spindle  for  the 
bearing and seal and the threaded end of the spindle and 
remove any bumps or asperities.

 

11. Check the hub surfaces in the same way.

 

12. Check the bearing face of the castle nut. 

 

Clean and degrease all parts with a suitable cleaning fluid. 

 

 

 

26

 

Содержание Tomahawk 1010

Страница 1: ...30417 10100 11 19 30970 10345 31725 11338 10056 3694 TMKBXOP1119A ...

Страница 2: ...and Safety requirements of EEC Directive 2006 42 EC 2004 108 EC To effect correct application of the essential Health and Safety requirements stated in the EEC Directives the following harmonised standards were consulted BS EN ISO 12100 1 BS EN ISO 12100 2 BS EN ISO 13857 2008 BS EN 703 2004 Signed Duncan Wilson Engineering Director Dated 31st May 2018 Person authorised to compile Technical File D...

Страница 3: ... and machines This handbook forms part of that instruction and it must be read and understood before fitting the machine onto the tractor or attempting to use it Your supplier is responsible for carrying out any necessary pre delivery inspection fitting the machine onto the tractor and test running The supplier must also give instruction in the safe use maintenance and adjustment of the machine In...

Страница 4: ...chine protective devices 21 13 Maintenance 21 13 1 Safety 21 13 2 Blades 21 13 3 Bed chain 22 13 4 Bale restraint beam adjustment and removal 22 13 5 Dual chop sieve removal 23 13 6 Crossbeater shear bolts 23 13 7 Gearbox 23 13 8 Drive chains 23 13 9 Swivel chute 23 13 10 Hydraulics 23 13 11 Electric controls for solenoid valve 24 13 12 Slip clutch 24 13 13 PTO shaft 24 13 14 Wheel changing 25 13 ...

Страница 5: ...er bearings behind crossbeater drive sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly For more detailed information see maintenance section 1 9 5 6 11 10 12 7 2 3 4 8 9 1 8 2 Notes 1 Frequencies based on typical use 15 hours per week adjust frequencies based on usage 2 Use good quality sem...

Страница 6: ... sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 13 Wheel bearings annually 14 Hitch coupling as required For more detailed information see maintenance section 3 Lubrication Schedule Tomahawk 8100 8150 8500 Twice Weekly Weekly Fortnightly Other Notes 1 Frequencies based on typical use 15 ...

Страница 7: ...ring Ref Description 10 PTO guards monthly 11 Grease nipple layshaft U J monthly 12 Wheel bearings annually 13 Hitch coupling as required 14 Fill chain oiler as required 16 Brake levers as re quired 15 Handbrake spindle 3 monthly For more detailed information see maintenance section 4 Lubrication Schedule Tomahawk 8555 Twice Weekly Weekly Fortnightly Other Notes 1 Frequencies based on typical use ...

Страница 8: ...ings annually 13 Hitch coupling as required For more detailed information see maintenance section 5 Lubrication Schedule Tomahawk 9500 Twice Weekly Weekly Fortnightly Other Notes 1 Frequencies based on typical use 15 hours per week adjust frequencies based on usage 2 Use good quality semi solid grease for all procedures detailed above Ref Description 1 Grease nipple rear bed chain roller bush 2 Gr...

Страница 9: ...e sprocket on LHS 9 Grease nipple bed chain front roller bearing 10 Layshaft bearing Ref Description 11 PTO guards monthly 12 Grease nipple layshaft U J monthly 14 Wheel bearings annually 15 Hitch coupling as required 13 Handbrake spindle 3 monthly 1 2 3 4 7 5 6 1 8 8 9 10 11 12 14 14 15 For more detailed information see maintenance section 6 Lubrication Schedule Tomahawk 1010 Twice Weekly Weekly ...

Страница 10: ...imum hydraulic oil pressure 220 bar 3190 psi Maximum hydraulic oil flow 60 litres minute 13 2 gal min Minimum hydraulic oil flow 35 litres minute 7 7 gal min Time averaged sound power 92dBA 92dBA 92dBA Minimum tractor size 70Kw 90hp Vertical load at hitching point un laden 1620kg 1680kg 1820kg Vertical load at hitching point laden 2420kg 2480kg 2620kg Model 7100 7100SC 7150 Machine Fitted With Dra...

Страница 11: ...l length tailgate up 4 19 m 4 19 m 4 19 m Overall length tailgate down 5 42 m 5 42 m 5 42 m Maximum round bale diameter 1 83 m 1 83 m 1 83 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m Tyre size standard tyres 10 0 75 15 3 10 0 75 15 3 10 0 75 15 3 Wheel track standard Tyres 1 75 m 1 75 m 1 75 Weight 1880 Kg 1960 Kg 2168 Kg Volume of clamp silage 2 5 m3 2 5 m3 N A Maximum hydraulic oil pressu...

Страница 12: ...42 m 5 42 m 5 42 m Max Round bale diameter 2 00 m 2 00 m 2 00 m Maximum rectangular bale size 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 12 5 80 15 3 12 5 80 15 3 12 5 80 15 3 Wheel track standard tyres 1 90 m 1 90 m 1 90 m Weight 2080 Kg 2080 Kg 2 450 Kg Volume of clamp silage 4 5 m3 4 5 m3 N A Maximum hydraulic oil pressure 220 bar 3190 psi 220 bar 3190 psi...

Страница 13: ... 2 00 m 2 00 m Maximum rectangular bale size 1 5m x 1 2m x 2 5m 1 5m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m 1 3m x 1 2m x 2 5m Tyre size standard tyres 305 55 R22 5 305 55 R22 5 385 55 R22 5 385 55 R22 5 Wheel track standard tyres 1 9 m 1 9 m 2 0 m 2 0 m Weight 3080 Kg 3160 Kg 3510 Kg 3590 Kg Volume of clamp silage 8 m3 8 m3 10 0 m3 10 0 m3 Maximum hydraulic oil pressure 220 bar 3190 psi 220 bar 3190 ps...

Страница 14: ... High rotor speed Low rotor speed 2 1 EXPLANATION OF PICTOGRAMS Bed chain speed Raise giraffe chute deflector Rotate giraffe clockwise Rotate giraffe anti clockwise Lower giraffe chute deflector Bed chain forward Bed chain reverse Power on Power off Giraffe chute selector or long chop RH chute selector or short chop Lower tailgate Lower RH chute Raise RH chute Raise tailgate Bed chain reverse Bed ...

Страница 15: ...pressure Tractor Cable Control Panel 2 2 Safety Decals Maintenance The safety signs fitted to the machine warn of hazards and form an important part of keeping the operator and by standers safe It is important that the signs are kept clean and visible wash with warm water and detergent replaced if missing or illegible When replacement parts are fitted it is important that any safety decals affixed...

Страница 16: ...and speed of PTO input shaft 8 Jacking point Information Label 9 Tighten wheel nuts to setting in operators handbook 10 Beware crushing hazard keep clear 1 Unblocking procedure 2 Beware thrown objects keep your distance 3 Do not allow anyone to ride on the machine 4 Maximum hydraulic circuit pressure 5 Blockage removal tool ...

Страница 17: ... relevant Standard and be approved by the Safety Inspectorate Disposable filtering face piece respirators to EN149 or half mask respirators to EN140 fitted with filters to EN 143 are likely to be adequate 3 13 CAUTION Before disconnecting the hydraulic hoses always lower the tailgate onto the ground for safety reasons and to avoid residual pressure in the hoses 3 14 WARNING Always fit the correct ...

Страница 18: ...d upon a The size and weight of the bale to be spread b The availability of front counter weights c Whether the machine is to be used to transport bales along the road The machine is designed to use the standard 540 rpm PTO shaft NOTE The hydraulic valve block requires an unrestricted return with a maximum return line pressure of 25 bar 360 psi measured at the outlet port of the valve block This i...

Страница 19: ...lar basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 9 3 Mounted Machines Attach the Tomahawk to the 3 point tractor linkage Make sure the lower link stabilisers or check chains are tight and the lower link arms are fixed from moving horizontally When machine is fully attached lower the lower link arms until the machine is resting on the ground Turn off ...

Страница 20: ...w operation of the chute tailgate functions This can be programmed when setting the maximum speed of the machine by slowing down the maximum bed speed a small amount before switching off However if full bed speed is required please be aware that the other valve functions may be compromised during full bed speed operation 10 OPERATING INSTRUCTIONS LOADING 10 1 General IMPORTANT The strings or net s...

Страница 21: ...pe hooks are positioned on the underside of the tailgate to tie partially removed twine and netwrap to Raise the tailgate the bale will roll into the machine leaving the twine or netwrap tied to the tailgate allowing easy removal An additional round bale can be loaded and carried on the tailgate 10 3 Multiple Bale Loads IMPORTANT The Tomahawk 1010 is a large machine designed to carry several bales...

Страница 22: ...eam raised screen removed and replaced with a screen blanking frame which prevents a build up of material in the screen support frame The sliding blade carrier is controlled through the hydraulic spool valve An indicator attached to the blade beam shows the engaged disengaged positions of the sliding blade carrier When a long chop length is desired raise the blade carrier thus disengaging the blad...

Страница 23: ...e restraint Figure 7 Rotation of round bales 11 9 Discharging Clamp Silage Increase bed chain speed until the desired discharge rate is achieved Once the forward portion of the load has been discharged the tailgate can be lifted to ensure a continuous feed rate 11 10 General Discharging Instructions If a large amount of loose material builds up above the bale restraint it may be necessary to rever...

Страница 24: ... a blockage the shear bolt may have failed and require replacement See paragraph 13 6 in the maintenance section Shear bolt grades Silage straw machine 10 9 M8 x 50 mm Dual Chop machine 8 8 M8 x 50 mm NOTE The machine is fitted with a slip clutch on the rotor shaft If this slips repeatedly the machine must be fully examined to check that there is no fault or blockage before tightening the slip clu...

Страница 25: ... chain becomes tight in use check that the grooves in the front and or rear sprockets have not become tightly packed with straw or silage If they have they will need clearing and the scrapers may have excessive wear and need replacing Figure 10 Sprocket scraper position If the area beneath the bed chain becomes blocked or requires attention remove the bolted inspection panel underneath the machine...

Страница 26: ...rection Refill the reservoir with 2 0L of HVI 22 Anti Fling Oil 13 8 2 Bed Chain Drive 7100 to 8555 models To tension the bed chain drive remove the chain guard on the right hand side of the machine release the 2 clamp bolts on the motor mounting plate Using the tensioning bolt provided jack the motor mounting plate until the chain has 12mm movement midway between the sprockets see Figure 12 Figur...

Страница 27: ...isture repelling agent such as WD40 When the machine is not being used it is recommended that the control desk is stored safely away from the machine in a dry location or under the cover provided on the front of the machine The plug on the end of the machine cable should be kept stored in the bracket provided to keep it clean and safe from damage If problems are experienced with either the hydraul...

Страница 28: ... use The recommended wheel nut torque is listed in table 7 Always cross tighten the wheel nuts NOTE Once the nuts are allowed to work loose it may be impossible to keep them tight and new nuts and studs will be required In extreme cases damage to the wheel rims and hubs may result NOTE Always use a torque wrench to reach the correct torque setting Do not use an impulse wrench to complete tightenin...

Страница 29: ... castle nut Tap the hub gently using a mallet to shake down the assembly Check that the hub rotates more freely Always err on the side of too free rather than too tight When the hub has been adjusted fit a new split cotter pin or re fit the hair pin clip Refit the hubcap Refit the wheel following the instructions in paragraphs 13 14 Wheel changing and 13 15 Wheel nuts 13 19 Lubrication of wheel be...

Страница 30: ...er pin as appropriate 11 For hubs without grease retaining plates fill the hubcap with grease 12 Refit the hubcap 13 20 Handbrake where fitted The central spindle of the handbrake lever will need greasing every 3 months Cables should be inspected for damage or fraying and replaced as necessary 13 21 Service Brake Maintenance 13 21 1 Initial Checks The brakes should be tested before using for the f...

Страница 31: ...centre the brake shoes before locking the nut of the pin When the hub brake assembly has been reassembled slacken the fulcrum nut slightly operate the brake lever in the correct direction direction of the actuator thrust by pulling on the lever by hand it is easier if a pipe is placed over the lever as shown in figure 16 to press the shoes against the drum At this point tighten the nut of the fulc...

Страница 32: ...ble pressure is controlled by the tractor and is determined by the force on the brake pedal or whether the tractor s parking brake is applied It is commonplace for this line to be fully pressurised when the tractors ignition is switched OFF 13 23 1 Connector Filters The air enters the trailer via the red and yellow flexible connection lines and passes through a filter in each line The filters are ...

Страница 33: ...ding members If the machine is shredding whilst turning on a regular basis it is recommended that a PTO shaft with a wide angle constant velocity joint be fitted 15 2 Drawbar Jack Where the machine is fitted with a drawbar jack adjust the height of the drawbar to match the height of the hitch point on the tractor Reverse the tractor and attach the drawbar Lower the machine until the weight is full...

Страница 34: ... the locking bolts from the lower link latch plates see Figure 14 Lower the tailgate fully and drop the machine onto it s front stand The machine can now be unhitched from the tractor 15 3 5 Lubrication Good quality semi solid grease should be applied to the following grease points Castor wheel pivots 2 nipples Castor wheel axle pins 2 nipples 15 4 Screen Storage Frame A screen storage frame is av...

Страница 35: ...tractor hydraulics If motor is seized reverse flow to release Consult your dealer if this fails Sprockets seized Replace bearings Dirt or contamination in the proportional flow slice or relief valve controlling the bed chain speed Remove the proportional cartridge and relief valve from the flow control slice inspect for contamination clean and replace If problem persists or re occurs regularly rep...

Страница 36: ...ot clutch assembly Also increase engine speed Hydraulic valve fails to operate No oil flow from tractor Check that oil is flowing and that hoses are correctly connected to the tractor spool valve Hydraulic connections to tractor faulty or not connected Rectify making sure pressure is applied to the valve via the supply hose and that the return line flow is not restricted Dirt or contamination in t...

Страница 37: ...fittings or the tractor spool valve Clamping bolts loose Check bolts through valve tightened to correct torque specified in the valve manual Separation of slices in valve block as a result of reverse oil flow only when connected to a double acting spool valve Fit return pipe to free flow return on tractor or fit check valve on outlet port to prevent reverse flow Interface seals damaged by either o...

Страница 38: ...NOTES 35 ...

Страница 39: ...36 NOTES ...

Страница 40: ......

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