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5. Calibration

Connecting the unit with a strain gauge transducer and
setting how the indicator values will be shown is called "cali-
bration". The following three calibration methods can be used
with the unit.

1. Equivalent input calibration

This calibration method does not depend on actual loads. It
only requires the input of the strain gauge transducer rated
output (mV/V) and the rated capacity (value you want shown).
Use this to calibrate easily when an actual load cannot be
applied.
Examples:

Weight

100kN rated capacity, 2.001mV/V rated output

Pressure

10.00MPa rated capacity, 2.002mV/V rated output

Torque

15.00N·m rated capacity, 2.502mV/V rated output

In this manner, by recording values from test results tables, the
gain can be determined automatically and shown.

2. Actual Load Calibration

This calibration method measures the values of actual loads on
the strain gauge transducer.
By applying an actual load that is as close as possible to
the maximum measured value, calibration with less error is
possible.

3. TEDS calibration

This calibration method uses the strain gauge transducer rated
output (mV/V) and rated capacity that are recorded in TEDS
memory.
Note, however that equipment with TEDS memory includes
both 1kbit and 4kbit devices, but the unit only supports 4kbit.

Sensor check before calibrating

After connecting a sensor and turning the unit on, calibration
is not possible if the indicator value is unstable or an error
appears. If this occurs, press and hold the STRAIN button to
enable static strain mode, and check the indicator value. In this
mode, the sensor output itself is shown as a strain amount unit
(μst), so input between 0 and ±5.0 mV/V will be shown as a
value from 0 to ±10000.

A strain gauge transducer should have written test results with contents such as the following.

Rated capacities: weight, pressure, etc. (unit: kN, MPa, etc.)
Rated output: voltage (unit: mV/V)
Nonlinearity: %R.O.
Hysteresis: %R.O.
Maximum excitation voltage: V (bridge voltage)
Input terminal resistance: Ω
Output terminal resistance: Ω
Zero balance: %R.O.

o

The data necessary for equivalent input calibration are rated capacity and rated output.

o

Some of this data is written to the internal memory of the TEDS sensor.

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Содержание TD-01 Portable

Страница 1: ...Portable Indicator Owner s Manual Z TD 01Portable D01285105A ...

Страница 2: ...ccording to designated values is a standard feature o o Product is RoHS compliant o o Waveform display function allows input signals to be checked as waveforms o o Interrupted wire checking function built in o o 300 indicator values and 8 graphs can be saved in the inter nal memory Disclaimers Information is given about products in this manual only for the purpose of example and does not indicate ...

Страница 3: ...ns concerning batteries Misuse of batteries could cause them to rupture or leak leading to fire injury or the staining of nearby things Please read and observe the following precautions carefully o o Be sure to insert the batteries with correct positive and negative orientations o o Use batteries of the same type Never use different types of batteries together o o If the remote control is not used...

Страница 4: ...eeding the specified temperature and humidity ranges o o Locations subject to radiant heat from heat sources o o Locations with high salt or iron content o o Locations exposed to dirt and dust o o Locations subject to direct vibration or shock o o Locations subject to severe temperature changes o o Outdoor or locations with an altitude of higher than 2000 m o o Locations where freezing or condensa...

Страница 5: ...European Directives request and the other Commission Regulations For European Customers Disposal of electrical and electronic equip ment and batteries and or accumulators a All electrical electronic equipment and waste batter ies accumulators should be disposed of separately from the municipal waste stream via collection facilities designated by the government or local authorities b By disposing o...

Страница 6: ...he version 25 4 8 Initializing all settings 25 4 9 Setting menu list 25 4 9 1 Calibration 25 4 9 2 Condition Setting 26 4 9 3 Comparison Setting 26 4 9 4 Hold Function Setting 26 4 9 5 Graph settings 26 4 9 6 System settings 1 26 4 9 7 System settings 2 26 4 9 8 TEDS Settings 26 4 10 Setting value list 27 4 10 1 Calibration 27 4 10 2 Condition Setting 28 4 10 3 Comparison Setting 28 4 10 4 Graph s...

Страница 7: ...gger polarity 53 9 4 2 Trigger level 54 9 4 3 Trigger position 54 10 System settings 1 55 10 1 Setting Memory 55 10 2 D A Converter 55 10 2 1 D A output 55 10 2 2 D A Zero 56 10 2 3 D A Full Scale 56 10 2 4 D A Max Voltage 57 10 2 5 D A CAL TEST 57 10 3 Lock 57 10 3 1 Cal Value Lock 57 10 3 2 Setting value lock 57 10 4 Brightness 58 10 4 1 Brightness 58 10 4 2 Backlight dimmer 58 10 5 Auto power o...

Страница 8: ...r is approxi mately 24 hours when the sensor load is 350 Ω and EVOLTA alkaline batteries are used Button cell battery The button cell battery is used to back up the clock Replace the button cell battery if the clock display shows that it is January 1 2000 after the power is turned on except for the first time you start the unit after purchase o o When the unit is shipped new a button cell battery ...

Страница 9: ...n is open to move up one level When Cal Value Lock is OFF press and hold to use the Zero Balancing function page 37 When Cal Value Lock is ON press this to forcibly set the indicator value to zero Digital zero function o o Press and hold the ESC and ENT buttons simultane ously to check for interrupted wires C Display This shows indicator and setting values If the sensor input is abnormal or the in...

Страница 10: ... to enable disable the control lock function CAL Press and hold the g button to open the sensor value memory screen TEDS When a TEDS sensor is connected press and hold the t button to open the TEDS calibration screen F ENT HOLD button Press and hold to start operation of the hold function Press and hold this button again to disable the hold function Press when changing a setting value to confirm t...

Страница 11: ...T 2 Wire color TEDS 1 F Orange GND 2 G Green EXC 3 A Red SIG 4 B Black EXC 5 C Blue SIG 6 D White SHIELD 7 E Yellow o o The wire colors are those that we use in the strain gauge transducers that we make 1 4 Bottom panel D o o Connector covers are attached to the connectors Remove the connector covers to use the connectors A USB port This is a micro B USB port Use to supply bus power to the unit an...

Страница 12: ... Indicator value Graph Static Strain Disp Mode Simple indication Function Menu Equivalent Input Calibration TEDS calibration Cal Value Lock Press and hold Press and hold Press and hold Press and hold Press and hold ON OFF Hold ON OFF Indicator recording mode Memory and list selection display Digital Zero Zero Balancing Press and hold ...

Страница 13: ...it and change the batteries If the batteries run out of power while data is being written the saved data might become unreadable e Hold Function Setting This is the currently selected hold setting page 46 f Indicator value g Low limit value This is the set low limit value page 43 h Setting value memory SENSOR Selected sensor value memory number page 16 SETTING Selected setting value memory number ...

Страница 14: ...ont panel This cannot be used to unlock when control lock has been set by pressing and holding 5 b Press and hold 5 b This is not indicated on the front panel so it can be used to prevent unlocking when not desired Press and hold 5 b to unlock this control lock This can also be used to unlock when control lock has been set by pressing and holding b 1 6 2 Graph screen This graph shows the indicator...

Страница 15: ...u can check the load at the cursor position o o The starting position of the cursor on the horizontal axis is the trigger position page 54 o o When paused holds cannot be started or stopped using the front panel buttons Press the ENT button again to resume the waveform screen display 1 7 Static Strain Disp Mode Set whether to show the input signal with the strain amount unit μst Use when checking ...

Страница 16: ... memory Use this to select the sensor value memory This is the same setting screen as Calibration w Sensor value memory See 5 2 1 Sensor value memory selection on page 32 2 1 2 Setting Memory Select the setting value memory This is the same setting screen as System settings 1 w Setting memory See 10 1 Setting Memory on page 55 ...

Страница 17: ...ected AUTO 3 When hold stops ZONE Sensor Sensor value memory number Indicator value Indicator value h m s Time of recording h hour m minute s second Hold Hold value during zone definition recording Low Limit Low limit value Hi Limit High limit value NOTE Use the 5 and b buttons to view different statistical data for sensor value memory numbers Deleting data When the indicator value list is open pr...

Страница 18: ...the REC and ESC buttons at the same time to delete the most recently recorded data For other ways to delete data see 11 3 Recorded data dele tion on page 60 Graph analysis Use the 5 and b buttons to select the graph data and press the ENT button Trigger position The cursor appears at the trigger position page 54 Use the g and t buttons to move the cursor so you can check the load at the cursor pos...

Страница 19: ...or stability detection methods see 6 2 Motion Detect on page 39 When hold stops ZONE Indicator values will be recorded when hold goes from ON to OFF 2 2 2 Overwrite oldest first Overwrite oldest first To change only this setting select Skip for Delete newest data and Delete all ON When the quantity of data that can be saved reaches its limit the oldest data will be erased and new data will be save...

Страница 20: ...ransducer ATTENTION Incorrect connections or settings could cause damage to sensors 3 2 1 Notes about bridge voltage applied voltage The bridge voltage of this unit is fixed at 2 5 V If the permitted excitation voltage for a sensor is lower than the 2 5V the sensor could be damaged Connecting a TEDS sensor or one with 4 wires Strain gauge transducer TD 01 Portable A B C D EXC EXC SIG SIG SHIELD TE...

Страница 21: ...erruption is detected the location of the possible interruption will be shown in red Interruptions can occur not only in strain gauges but also in load cell cables Connectors might not be connected properly and wiring might also be incorrect Appearance when there are no wiring interruptions Example of appearance when there are wiring interruptions 3 Making connections ...

Страница 22: ...etting screens might appear in a series When you press the ENT button to confirm a setting value the next setting screen will open The setting screens for the lowest level of settings under Calibration Condition Setting and Hold Function Setting in 4 9 Setting menu list on page 25 open in series If you do not need to change a setting value press the ENT button to move to the next setting screen Fo...

Страница 23: ... of a line is selected will select the option at the left end of the next line A confirmed item will be shown with a green border 4 3 Inputting numerical setting values The selected digit appears dark with a white background Use the g and t buttons to change the selection and use the 5 and b buttons to change the value The symbol at the left edge can be switched between and by pressing either the ...

Страница 24: ...al points 3 Press the ENT button to confirm the selection ATTENTION When a TEDS sensor is connected if the calibration value lock is not set to ON the default value will be restored the next time the unit is turned on 4 5 Lock You can prohibit the changing of calibration and setting values When locked Locked appears with a white background at the top right of the setting screen To change a setting...

Страница 25: ... procedure will initialize all the settings in the setting value memory including calibration values 1 Follow the procedures in the previous section to show the version 2 Press the ENT button once When Initialize OK appears press the ENT button again o o Press the ESC button to cancel 4 9 Setting menu list 4 9 1 Calibration Calibration Equivalent Input Calibration page 32 Sensor value memory Rated...

Страница 26: ...tting X page 53 Indicator value axis setting Y page 53 High limit input HI Low limit input LO Trigger mode page 53 Trigger page 53 Trigger polarity Trigger level Trigger position 4 9 6 System settings 1 System settings 1 Setting Memory page 55 D A Converter page 55 D A output D A Zero D A Full Scale D A Max Voltage D A CAL TEST Lock page 57 Cal Value Lock Setting value lock Brightness page 58 Back...

Страница 27: ...t 100 00 00000 to 99999 Select EU Options N N kN kPa MPa g kg sht ton mN m N m kN m none Max Disp Value Input Set unit 110 00 00000 to 99999 Cal Value Lock Options OFF OFF ON TEDS calibration Rated Output Display mV V 0 300 to 5 000 Rated Capacity Display Automatic 00000 to 99999 Zero Balancing Set unit Execute Select EU Options N N kN kPa MPa g kg sht ton mN m N m kN m none Cal Value Lock Options...

Страница 28: ... Value Lock Setting value lock Setting value memory Comp Value Setting High limit input HI Input 100 00 99999 to 99999 Low limit input LO Input 10 00 99999 to 99999 Comp Mode Setting Options Compare Always Compare Always Compare During Stable Compare Except Nearly Zero Compare During Stable Except Nearly Zero Compare During Held Disable comparison Hysteresis Input Set unit 000 00 00000 to 99999 Ne...

Страница 29: ...isplay Default value Setting range options Cal Value Lock Setting value lock Setting value memory Device number Input 00000000 number only Date time setting Date display format Options YYYY MM DD YYYY MM DD DD MM YYYY MM DD YYYY Date time setting Input YYYY MM DD HH MM depends on display format Battery type Options Alkaline NiMH Indicator recording mode Options No recording OFF When REC key presse...

Страница 30: ...or is possible 3 TEDS calibration This calibration method uses the strain gauge transducer rated output mV V and rated capacity that are recorded in TEDS memory Note however that equipment with TEDS memory includes both 1kbit and 4kbit devices but the unit only supports 4kbit Sensor check before calibrating After connecting a sensor and turning the unit on calibration is not possible if the indica...

Страница 31: ...libration or TEDS calibration c Cal Value Lock setting First we will explain the procedures to be conducted before and after calibration Then we will explain the procedures for equivalent input calibration actual load calibration and TEDS calibration 5 1 1 Locking and unlocking calibration values Usually the unit is used with Cal Value Lock set to ON Before calibration Cal Value Lock must be set t...

Страница 32: ... the calibration value by recording rated output and rated capacity values from a test results table Use this to calibrate easily when an actual load cannot be applied An overview of the equivalent input calibration procedures is shown below Sensor value memory selection c Rated Output Rated Capacity c Zero Balancing c Select EU c Cal Value Lock setting o o See 10 2 D A Converter on page 55 for in...

Страница 33: ...ror message 5 2 6 Select EU Options N kN kPa MPa g kg sht ton mN m N m kN m none Select the unit that corresponds to the indicator value 5 2 7 Cal Value Lock To prevent unintended changes to the calibration value Cal Value Lock should usually be set to ON 5 3 Actual Load Calibration Calibrate by applying an actual load to the sensor Sensor value memory selection c Excitation Voltage c Zero Balanci...

Страница 34: ...ss the ENT button After measuring the sensor output confirm the rated capacity o o If a calibration error appears conduct countermeasures according to the error message ATTENTION The Rated Capacity is set to the D A Full Scale value NOTE The decimal point position set here will be used as the indica tor value decimal point position 5 3 5 Select EU Select the unit that corresponds to the indicator ...

Страница 35: ...DS sensor Rated Capacity Unit Indicator value 1 N kN 01 000 2 N kN 02 000 3 N kN 03 000 4 N kN 04 000 5 N kN 005 00 10 N kN 010 00 20 N kN 020 00 30 N kN 030 00 40 N kN 040 00 50 N kN 050 00 100 N kN 0100 0 200 N kN 0200 0 300 N kN 0300 0 400 N kN 0400 0 500 N kN 0500 0 NOTE o o TEDS data is automatically read when the power is turned on o o The rated capacity decimal point position set here will ...

Страница 36: ...urned on 5 5 Sensor value memory Use this to select the sensor value memory Set setting value memory settings using System settings 1 page 55 Equivalent Input Calibration Actual Load Calibration and TEDS calibration 5 6 Select Min Grid Set the minimum digital change of the indicator value Options 1 2 5 10 5 7 Max Disp Value Set the highest displayed value The default value is set at 110 of the Rat...

Страница 37: ...t resetting the calibration value 1 Set Cal Value Lock to OFF See 5 1 1 Locking and unlocking calibration values on page 31 2 With no load on the sensor press and hold the ZERO button During zero balancing a pop up appears to show that it is in progress If a calibration error appears conduct countermeasures according to the error message 3 Set Cal Value Lock to ON 5 11 Digital Zero The current ind...

Страница 38: ...38 6 Condition Settings 6 1 Filter 6 1 1 Select Num of Moving Avg Set the moving average number for the measured data Options OFF 16 32 64 128 256 512 1024 2048 ...

Страница 39: ...ndicator value and the indicator value 100 mSec before and this continues for the set time The Motion Detect function is closely related to the comparison mode See 7 2 Comp Mode Setting for details 100 ms 100 ms 100 ms Stable judgment Indicator value Stable Stable Not stable Motion Detect Width Motion Detect Time Motion Detect Time Stable judgment Not stable judgment Time 6 2 1 Time 6 2 2 Width ...

Страница 40: ...icator value is automatically adjusted to zero each set time interval This only functions when Cal Value Lock is ON and Enable Digital Zero is ON Zero Tracking will not function if its Time is set to 0 0 seconds and its Width is set to 0 0 0 Indicator value Time Zero Tracking Width Zero Tracking Time Zero Tracking active Zero Tracking active 6 3 1 Time 6 3 2 Width 6 Condition Setting ...

Страница 41: ...sensor input value exceeds the Digital Zero Limit setting value Digital Zero Limit error appears and the indica tor value does not become zero Even when Enable Digital Zero is set to ON if Cal Value Lock is set to OFF the zero function will not be executed even when the ZERO button is pressed and held NOTE If you execute the Clear Digital Zero function the current sen sor input value is shown with...

Страница 42: ...ct Data Output Select the data output from the D A Converter Select Data Output has the following two options The hold value is output in coordination with the display The input is output as is 6 Condition Setting ...

Страница 43: ...han the high limit value is not met an error message will appear and the setting value will not be confirmed Input values that meet the above condition and press the ENT button 7 2 Comp Mode Setting Set the conditions for judging high limit and low limit NOTE Compare During Stable Compare Except Nearly Zero and Compare During Stable Except Nearly Zero comparison modes are closely related to Motion...

Страница 44: ...when an indicator value decreases OFF ON OFF ON OFF ON OFF ON Indicator value Indicator value Time Time Judgment output Judgment output High limit Judgment output if hysteresis inactive Judgment output if hysteresis active High limit Low limit High limit Hysteresis Hysteresis HI HI LO Judgment display conditions when Comp Output Pattern is set to Standard Output Judgment type Status Condition HI O...

Страница 45: ...rly Zero Set the range in which indicator values are evaluated as being nearly zero NOTE The Nearly Zero judgment result is closely related to high limit and low limit judgment display See 7 2 Comp Mode Setting on page 43 for details ...

Страница 46: ...ting 8 1 Hold Mode Hold Mode has four settings OFF No hold SAMPLE Sample and hold PEAK Peak hold BOTTOM Bottom hold NOTE Press and hold the ENT button to turn hold on off The hold status is shown at the bottom of the display ...

Страница 47: ...F ON OFF ON OFF ON Indicator value Level response HOLD Indicator value Judgment display HOLD button Sensor input value When holding Time Confirmation o o Judgment display output behavior depends on the comparison mode The above illustration shows operation when set to Compare During Held o o Zone Definition cannot be used with the sample and hold mode o o When using the sample and hold mode you ca...

Страница 48: ... held Press and hold the ENT button again to turn hold off clearing the peak hold When holding the peak value is also reset by pressing the CLEAR ESC button OFF ON OFF ON OFF ON OFF ON OFF ON JUDGE Level response HOLD Indicator value Clear ESC button HOLD button Judgment output Judge Signal Enable ON When holding Time Enable Sensor input value Indicator value 8 Hold Function Setting ...

Страница 49: ...to be shown When holding the peak value is reset by pressing the CLEAR ESC button OFF ON OFF ON OFF ON OFF ON OFF ON JUDGE Level response HOLD Indicator value Clear ESC button HOLD button Judgment output Judge Signal Enable ON When holding Time Enable Sensor input value Indicator value When zone definition hold is active ...

Страница 50: ...r value Press and hold the ENT button again to turn hold off clearing the bottom hold When holding the bottom value is also reset by pressing the CLEAR ESC button OFF ON OFF ON OFF ON OFF ON OFF ON JUDGE Level response HOLD Indicator value Clear ESC button HOLD button Judgment output Judge Signal Enable ON When holding Time Enable Sensor input value Indicator value ...

Страница 51: ...o be shown When holding the bottom value is reset by pressing the CLEAR ESC button OFF ON OFF ON OFF ON OFF ON OFF ON JUDGE Level response HOLD Indicator value Clear ESC button HOLD button Judgment output Judge Signal Enable ON When holding Time Enable Sensor input value Indicator value When zone definition hold is active ...

Страница 52: ... ends Pressing the CLEAR ESC button will clear the held value Options ON OFF 8 3 Auto Zero Set whether or not to automatically execute a Digital Zero when a hold starts ON OFF ON automatically execute the Digital Zero function when a hold starts OFF do not automatically execute the Digital Zero function when a hold starts ...

Страница 53: ...maximum value on the graph s vertical axis Displayed low limit value This is the minimum value on the graph s vertical axis 9 3 Trigger mode Enable disable trigger operation OFF Trigger disabled ON Trigger enabled 9 4 Trigger 9 4 1 Trigger polarity Set the direction of indicator value change for trigger operation SLOPE2 Trigger operation occurs when the input signal changes from a value lower than...

Страница 54: ...ration The trigger point is when the indicator value reaches the set trigger level value from the direction set by the trigger polarity 9 4 3 Trigger position This sets the display position of the cursor 0 is the left end of the X axis and 100 is the right end 9 Graph settings ...

Страница 55: ...TION Putting the unit in standby while writing setting values will not only cause the values to not be recorded it might also corrupt the memory Do not put the unit into standby when a setting screen is open 10 2 D A Converter The D A Converter allows for analog output that corresponds to the unit indicator value The analog output range can be set to either 1V or 2V volt age output You can achieve...

Страница 56: ...is set to 1 V Setting example 1 D A Zero 000 00 D A Full Scale 100 00 Indicator value D A output 100 00 1 V 0 00 0 V 100 00 1 V Setting example 2 D A Zero 020 00 D A Full Scale 100 00 Indicator value D A output 120 00 1 V 20 00 0 V 80 00 1 V Setting example 3 D A Zero 020 00 D A Full Scale 100 00 Indicator value D A output 120 00 1 V 20 00 0 V 80 00 1 V Setting example 4 D A Zero 010 00 D A Full S...

Страница 57: ...CAL TEST screen is open the voltage value shown on the display is output from the D A The D A output changes each time a setting is changed 10 3 Lock 10 3 1 Cal Value Lock See 4 10 Setting value list on page 27 for information about settings that cannot be changed when Cal Value Lock is ON 10 3 2 Setting value lock See 4 10 Setting value list on page 27 for information about settings that cannot b...

Страница 58: ...le dimming 10 5 Auto power off Set the amount of time without any button operations until the unit enters standby Select OFF 2 min 5 min 10 min 30 min or 60 min o o The unit will never enter standby when it is connected by USB NOTE The brightness at this time is according to the Brightness setting Button operations are only enabled when the backlight is lit 10 6 Languages You can select the langua...

Страница 59: ...Factory Settings command 10 8 Device number You can give this unit a unique number Do this when using multiple TD 01 Portable units for example 10 9 Date time setting Set the unit s built in clock The clock time is shown on the Home Screen and saved with recorded data 10 9 1 Date display format Select the date display format YYYY MM DD DD MM YYYY MM DD YYYY o o The abbreviations are as follows YYY...

Страница 60: ...teries 11 2 Indicator recording mode See 2 2 Indicator recording mode on page 19 11 3 Recorded data deletion Saved indicator values and graph data can be deleted You can select which data is deleted first using Indicator and Graph at the right of the screen Delete newest data Select Execute to delete the most recently saved data Delete all Select Execute to delete all data ...

Страница 61: ... restored This function supports functions with TEDS sensors as shown below Note however that equipment with TEDS memory includes both 1kbit and 4kbit devices but the unit only supports 4kbit TEDS standard IEEE 1451 4 V0 9 IEEE1451 4 V1 0 Template ID Bridge Sensors 33 Strain Gauge 35 Other TEDS calibration supported Not supporte 12 1 TEDS Data Select TEDS Data to show the following items Serial nu...

Страница 62: ... READ ERROR A valid TEDS sensor is not connected PARAMETER ERROR Irregular setting value exists R O SET OVER Rated output exceeds the set range greater than 5 0 mV V R O SET SHORT Rated output below the set range less than 0 3 mV V ZERO LIMIT OVER Digital Zero Limit exceeded ERROR An error has occurred DA OVER DA output is outside output range DA OVER DA output is outside output range SYSTEM ERROR...

Страница 63: ...yed items Calibration settings Zero calibration span calibration TEDS calibration actual load calibration equivalent input calibration Function settings High limit low limit comparison mode hysteresis nearly zero moving average motion detect zero tracking digital zero digital zero offset zone definition hold mode control lock mini mum grid digital zero limit clear digital zero select data output D...

Страница 64: ...64 14 External drawings 140 68 35 85 Dimensions in millimeters mm ...

Страница 65: ...65 15 Block diagram Strain amplifier Bridge Voltage A D conversion CPU EEPROM TEDS memory D A I F TEDS I F Gain adjustment circuit Standard voltage source LCD display equipment Filter circuit ...

Страница 66: ...66 ...

Страница 67: ...67 ...

Страница 68: ...1216 MA 2363A Z TEAC CORPORATION 1 47 Ochiai Tama shi Tokyo 206 8530 Japan Phone 81 042 356 9154 ...

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