TE Connectivity 9-2380197-1 Скачать руководство пользователя страница 16 | Manualshive

Страница: 16 / 31

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114-94467

Rev. C

16

of 31

Assembly Steps

Step 1

The COVER CAP AC 2296057-1, STRAIN RELIEF AC 2296056-7 and FAMILY SEAL AC 2296040-7 must be
pushed over the signal wire, the PE cable and the AC-Multicore cable. Pay attention to place all wires at correct
positions, per

. Especially ensure the correct position of the flange of the L-shaped FAMILY SEAL AC

2296040-7 towards the STRAIN RELIEF AC 2296056-7 as shown in

Figure 16

Figure 17

Step 2

Dismantle the wires and crimp the contacts: 5 x 6 mm² AC-Multicore Cable

Remove outer cable sheath, shield, filler and single wire insulation of AC-multicore-cable acc.

and

The given length of the single wires ensures that the outer sheath of the multicore cable seals off to the FAMILY
SEAL AC 2296040-7. Alternatively, a marking on the outer sheath in a certain distance to the cut-off position can
be used to ensure the proper position of the outer sheath in the FAMILY SEAL AC 2296040-7.

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Содержание 9-2380197-1

Страница 1: ...Indicates Change Trademark TE Connectivity TE connectivity logo and TE logo are trademarks Other logos product and or company names may be trademarks of their respective owners Application Specificat...

Страница 2: ...of prescribed Cables 5 4 APPLICATION TOOLS CRIMP 6 5 REQUIREMENTS ON THE CRIMPED CONTACTS 7 Conductor position 7 Crimp Geometry 8 Cross Section 8 Wire Pull out forces 8 Crimp Position 9 Contact area 1...

Страница 3: ...ts from series production tooling for the standard version The usage of single wire sealing in the charge inlet is described Processing Note The processor is responsible for ensuring the quality of th...

Страница 4: ...COMBO 2307523 RADIAL SEAL 2320511 FAMILY SEAL AC 2296040 STRAIN RELIEF AC 2296056 COVER CABLE SEAL AC 2296057 FAMILY SEAL COMBO DC 2296058 COVER CABLE SEAL COMBO DC 2296059 PIN DIA 6 0 POWER PE 22932...

Страница 5: ...he stripping length of the outer insulation and shield are defined in the assembly instructions in Chapter 6 The insulation must be cut accurately and pulled off from the conductor Offcut of insulatio...

Страница 6: ...ze mm Stripping Length Single wire for crimp mm Crimp height CH1 mm Cable Specification Supplier Contact P N Geometry Applicator Crimping press used by TE for Product Validation 6 13 0 1 0 3 95 0 1 FH...

Страница 7: ...single strands of the conductor are clamped inside the crimp area All single strands need to be caught in the crimp and not a single strand must remain outside the crimp The wire end must be fully ins...

Страница 8: ...ocess the crimp height must be checked This is valid for each batch and after every change or switchover of contact reel or wire bundle or applicator respective it s setup or components The crimp heig...

Страница 9: ...of 31 Crimp Position Contacts of wire cross section 6mm must be crimped with crimping tool position at middle of crimp area as shown in Figure 6 and Figure 7 Figure 6 picture exemplarily Figure 7 pic...

Страница 10: ...v C 10 of 31 Contacts of cross section 16 mm and 35 mm must be crimped with crimping tool position at end of crimp area as shown in Figure 8 and Figure 9 Figure 8 picture exemplarily Figure 9 picture...

Страница 11: ...act is obviously straight by eye In case a measurement is required the measurement equipment requires at least a 10 time better measuring precision compared with the requirement tolerances see Figure...

Страница 12: ...ng equipment for measuring crimp height a digital caliper with an accuracy of measuring 0 01 mm is the minimum requirement Measuring of crimp height must be done according as following always in middl...

Страница 13: ...114 94467 Rev C 13 of 31 6 ASSEMBLY INSTRUCTIONS Assembly overview Charge Inlet COMBO 2 Figure 13...

Страница 14: ...ER PE 2293270 4 4 4 PIN DIA 6 0 RIGID POWER AC ASSY 2293269 3 5 1 PERIPHERAL SEAL 2320511 1 6 1 CABLE EXIT RECT COMBO 2307523 1 7 1 FAMILY SEAL AC 2296040 7 8 1 STRAIN RELIEF AC 2296056 7 9 1 COVER CA...

Страница 15: ...467 Rev C 15 of 31 Security Advice The assembly should only be performed by trained personnel Avoid prolonged or repeated skin contact with silver plated contacts wear protective gloves Figure 14 Figu...

Страница 16: ...STRAIN RELIEF AC 2296056 7 as shown in Figure 17 Figure 16 Figure 17 Step 2 Dismantle the wires and crimp the contacts 5 x 6 mm AC Multicore Cable Remove outer cable sheath shield filler and single w...

Страница 17: ...th outside the inlet and needs to be defined by LEVC Crimp the conductors of the 4 short single wires to the PIN DIA6 0 POWER AC 2293269 3 with the specified tools listed in Table 1 The crimp must ful...

Страница 18: ...insulation from the remaining 11 single wires acc Figure 20 and Table 5 Figure 20 Wire Size Removal of insulation dim A Length of single wires dim B 0 35 mm Acc spec 114 13000 50 2 mm Table 5 Crimp th...

Страница 19: ...like shown in Figure 22 Figure 22 After completing the last step the AC cable sub assembly is finished Step 7 The COVER CAP COMBO DC 2296059 3 and FAMILY SEAL COMBO DC 2296058 3 must be pushed over t...

Страница 20: ...ation dim A Removal of shielding dim B 35 mm 23 5 0 5 mm 31 0 5 mm Table 6 Crimp conductor to the PIN DIA8 0 POWER DC 2292542 2 with the specified tools listed in Table 1 The crimp must fulfil the req...

Страница 21: ...571 1 must be placed on the crimped PIN DIA8 0 POWER DC 2292542 2 as shown in Figure 26 Ensure correct orientation of seal acc Figure 27 sealing lips on outside Figure 26 Figure 27 After completing th...

Страница 22: ...ssemble the RADIAL SEAL 2320511 1 to the CABLE EXIT COVER 2307523 1 like shown in Figure 28 The seal should be properly seated onto the collar of the cable exit Ensure also correct orientation of seal...

Страница 23: ...2307523 1 like shown in Figure 30 Figure 30 Step 12 Insert the contacts from the backside into the INLET HOUSING 2306836 2 according the cavity description shown in Figure 31 into their locking positi...

Страница 24: ...d There is no rework allowed risk of damaging contacts and or locking geometry in housing ESD safety required The printed circuit boards are static sensitive devices which can be damaged if touched wi...

Страница 25: ...ooks are properly engaged with the inlet housing which should be controlled by the double audible click and by visible inspection Secondary locks in correct end position are shown in Figure 35 ESD saf...

Страница 26: ...B Header Ensure that the locking latch is properly engaged with the PCBA header see Figure 36 ESD safety required The printed circuit boards are static sensitive devices which can be damaged if touche...

Страница 27: ...be applied on the marked locations close to the latches as shown in Figure 38 Ensure that all 5 hooks are properly engaged ATTENTION The CABLE EXIT COVER 2307523 1 needs to be aligned properly over t...

Страница 28: ...ips are safely placed on the outer insulation of the cables Push the COVER CAP AC 2296057 1 over it and snap it on the CABLE EXIT COVER 2307523 1 Ensure that both hooks are correctly engaged by the do...

Страница 29: ...n in Figure 40 Figure 40 Step 18 For identification apply a label on this specified polished face on the CABLE EXIT 2307523 1 see Figure 41 The label needs to include information acc requirements of I...

Страница 30: ...tage 2000 V AC Inspection Duration 1 s max Leakage current 10 mA pin to pin excluding CP to Proxi and CP Proxi to PE a L1 L2 L3 and N against PE b L1 against L2 c L1 against L3 d L1 against N e L2 aga...

Страница 31: ...ASSEMBLY 2306836 1 CHANGED TO 2306836 2 POS 1 IN TABLE 2 DIM B IN TABLE 3 CHANGED FROM 65 MM TO 60 MM PERIPHERAL SEAL 8 2320511 1 CHANGED TO 2320511 1 POS 5 IN TABLE 2 C RINGLSTETTER F WITTROCK 10OCT2...

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