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409-1950 

Rev G 

of 22 

 

Multi-Directional Valve 

The multi-directional valve features a manual handle control and outlets to connect more than one head to 
the pump (up to three or six is available). The valve can only be operated by the foot control. Installation 
and operating procedures are provided in the instruction sheet packaged with the valve. 

Table 8: Multi-directional valve part numbers 

Multi-directional valve 

Description 

Instruction sheet 

59220 

3-way 

408-1200 

59221 

6-way 

 

 

Crimping Head 

Acceptable crimping heads, applicable products, and wire size range are listed below. Applicable die 
assembly part numbers and installation instructions are provided in the instruction sheet packaged with 
the crimping head. 

Table 9: Crimping head part numbers 

Crimping 
head 

Instruction 
sheet 

Product 

Wire size range 

68073-2 

408-2449 

AMPOWER* and COPALUM* terminals and splices 

4/0 AWG-1500 MCM 

69051 

408-2450 

AMPLI-BOND*, PLASTI-GRIP*, and AMPOWER pre-
insulated terminals, and TERMINYL and COPALUM 
terminals and splices 

8-2 AWG 

58445-1 

408-9598 

SOLISTRAND* terminals 

250-600 MCM 

69065 

408-2452 

AMPOWER, SOLISTRAND, and STRATO-THERM* 
terminals and splices 

8-4/0 AWG 

69066 

408-2453 

AMPLI-BOND, PLASTI-GRIP heavy-duty, AMPOWER 
pre-insulated and pre-insulated nylon heavy-duty 
terminals, and TERMINYL and COPALUM sealed 
terminals and splices 

8-4/0 AWG 

69067 

408-2454 

STRATO-THERM terminals and SOLISTRAND terminals 
and splices 

8-4/0 AWG 

69069 

408-1745 

SOLISTRAND terminals and splices 

8-2 AWG 

69082 

408-2456 

Open barrel terminals and AMPOWER, SOLISTRAND, 
and COPALUM terminals and splices 

4/0 AWG-1000 MCM 

TERMI-FOIL* end and center tap terminals 

0.508-1.524  
[.020-.060] thick foil 

69097 

408-2457 

AMPOWER, SOLISTRAND, and STRATO-THERM* 
post-insulated terminals and splices 

6-2/0 AWG 

69099 

408-2458 

AMPOWER quick-disconnect, COPALUM, TERMI-FOIL 
single and double face terminals, and AMPOWER, 
SOLISTRAND, and STRATO-THERM* post-insulated 
terminals and splices 

12-10 AWG-350 
MCM 

TERMI-FOIL end and center tap terminals 

0.508-1.524  
[.020-.060] thick foil 

58422-1 

408-9535 

AMPLI-BOND, PLASTI-GRIP, AMPOWER pre-insulated 
and pre-insulated nylon heavy-duty terminals and 
COPALUM sealed and TERMINYL terminals and splices 

8-4/0 AWG 

Содержание 69120-1

Страница 1: ...4 2 3 Specifications 4 2 4 Accessories 7 3 RECEIVING INSPECTION 10 4 SETUP 10 4 1 Installing the Casters 10 4 2 Filling the Hydraulic Fluid Reservoir 11 4 3 Preparing the Hydraulic Connections 11 4 4...

Страница 2: ...tch in moving parts of the equipment Never alter modify or misuse the equipment Read and understand the entire manual before using the tool Two people are required to lift the pump SUPPORT CENTER CALL...

Страница 3: ...complete unit Read the following instructions carefully before operating the unit The performance of the unit depends largely on information contained in this customer manual and operator training and...

Страница 4: ...facture For example if the date code marked on a tool is 2133 the tool was made in the 33rd week of 2021 2 2 Functional Before each cycle can be started the RESET switch of the handle control or foot...

Страница 5: ...Oil pressure Oil delivery per minute Bar PSI Liters Cubic inches 7 100 10 7 650 69 1000 1 3 80 345 5000 1 1 70 579 8400 0 9 55 Figure 2 shows the oil delivery rate at different pressure levels Figure...

Страница 6: ...A Pressure output 579 bar 8400 psi max Reservoir capacity 7 57 liters 2 gallons Pressure switch setting 552 579 bar 8000 8400 psi Relief valve setting 586 600 bar 8500 8700 psi Voltage drop 0 2 V for...

Страница 7: ...ol is connected to the pump hydraulically by the hose or use of the hose assembly and electrically by the cordset and the crimping head is connected to the handle control If the pump is used in statio...

Страница 8: ...4 6 15 Without hose assembly cordset 2 59908 1 6 4 21 Hydraulic Hose Assembly The hose assembly is a hose with male quick disconnect coupler and protector cap on each end Table 6 Hydraulic hose assem...

Страница 9: ...s and splices 8 2 AWG 58445 1 408 9598 SOLISTRAND terminals 250 600 MCM 69065 408 2452 AMPOWER SOLISTRAND and STRATO THERM terminals and splices 8 4 0 AWG 69066 408 2453 AMPLI BOND PLASTI GRIP heavy d...

Страница 10: ...s evident file a claim against the carrier and notify TE Connectivity 2 Check all components to make sure that they are secure 3 Check all wiring for loose connections cuts or other possible causes of...

Страница 11: ...57 F 221 C 430 F 28 0 1 max 0 05 Table 12 Approved brands of hydraulic oil Brand Manufacturer Hydro Drive HP 200 EF Houghton and Co DTE 25 Mobil Oil Co Tellus 46 Shell Oil Co Rando Oil HD 46 Texaco In...

Страница 12: ...r end to the pump Figure 4 If using the handle control with a hose assembly included attach the hose assembly to the pump Figure 5 2 Mate the quick disconnect couplers and tighten the collar 3 Attach...

Страница 13: ...n the collar 2 Attach the other end of the hose assembly to the crimping head according to the instructions included with the crimping head 3 Plug the foot control into the pump 4 If the crimping head...

Страница 14: ...ructions included with the crimping head Figure 7 Using the multi directional valve 4 5 Disconnecting Accessories Before removing any accessory from the pump or a hose assembly ALWAYS depress the DUMP...

Страница 15: ...ir rated capacities CAUTION Oil flow must be unobstructed between the pump and the crimping head Make sure that all couplers are fully mated and tightened For the pump DANGER NEVER operate the pump wi...

Страница 16: ...luded with the crimping head or die assembly 6 Depress the RUN switch again to close the dies just enough to hold the terminal or splice in place Then release the switch The dies remain partially clos...

Страница 17: ...dirt as possible Keep all hose connections free of dirt and grime Keep the breather hole of the oil filler cap clean and unobstructed at all times Keep all accessories that are connected to the pump c...

Страница 18: ...iller cap Any dirt or dust caught in the oil could damage the polished surfaces and precision fit components of the pump Remove the oil filler cap Check that the oil level is 12 7 mm 50 in from the to...

Страница 19: ...embly off of the hydraulic fluid reservoir Refer to Figure 8 Figure 8 Motor and pump assembly 5 Clean the inside of the reservoir Rinse the filter until it is clean 6 Fill the reservoir with approved...

Страница 20: ...8000 and 8400 psi and the pump cycles properly no adjustment of the pressure switch is necessary If the reading is out of the required range loosen the locknut on the pressure switch and turn the adju...

Страница 21: ...he four screws and brush assembly cover plate from each side of the motor 3 Remove the two brush holder caps and brush assemblies 4 If either brush is 3 17 mm 0 125 in or less in length replace the br...

Страница 22: ...Write to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 1 800 522 6752 Table 13 Customer replaceable parts Part number Des...

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