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409-1950 

Rev G 

of 22 

2.

 

DESCRIPTION 

2.1.

 

Physical 

The pump is a two-stage hydraulic pumping unit. It is driven by a universal motor connected to a gear pump for 
the low-pressure stage and a five-cylinder axial piston pump (supercharged by the gear pump) for the high-
pressure stage. The pump features a hydraulic fluid reservoir and pressure regulation and control devices. 

The hydraulic connection is fitted with a thread protector cap to prevent the threads of the quick-disconnect 
coupler from being damaged and to prevent contamination of the quick-disconnect coupler. 

The pump features a pilot lamp (69120-1 only) that illuminates to indicate that the pump is activated. 

The pump includes casters (one for each corner) that can be installed onto the pump for portable applications. 

For pump specifications, see section 2.3. 

The date code is marked on a metal tag attached to the body of the pump. The date code is in the format 
YYWW, where YY represents the year of the manufacture, and WW represents the week of manufacture. For 
example, if the date code marked on a tool is 2133, the tool was made in the 33rd week of 2021. 

2.2.

 

Functional 

Before each cycle can be started, the RESET switch (of the handle control or foot control) must be depressed. 
When the RESET switch is depressed, the pilot lamp (69120-1 only) of the pump illuminates. 

When the RUN switch is depressed and held, the pump completes a cycle. When the RUN switch is depressed 
momentarily, the cylinder of the crimping heads partially advances and the dies partially close for a moment. 

When the DUMP switch is depressed, the cylinders retract, the dies open fully, and the pressure is released 
from the system. 

When maximum hydraulic pressure is reached, the motor shuts OFF, and all pressure is automatically released 
from the system. 

This pump is not for use in applications other than crimping. Examples of improper use include work holding, 
cutting, bending, and lifting applications. 

2.3.

 

Specifications 

Table 1: Dimensions 

Height 

464 mm [18.25 in.] 

Width 

241 mm [9.50 in.] 

Length 

292 mm [11.50 in.] 

Net weight 

(with oil to capacity)

 

  28 kg [62 lb] without hydraulic fluid 

  35 kg [78 lb] with 2 gallons of hydraulic fluid 

 

Table 2: Electrical requirements 

Pump 

Voltage 

69120-1 

115 V 

69120-2 

220 V 

 

 

 

Содержание 69120-1

Страница 1: ...4 2 3 Specifications 4 2 4 Accessories 7 3 RECEIVING INSPECTION 10 4 SETUP 10 4 1 Installing the Casters 10 4 2 Filling the Hydraulic Fluid Reservoir 11 4 3 Preparing the Hydraulic Connections 11 4 4...

Страница 2: ...tch in moving parts of the equipment Never alter modify or misuse the equipment Read and understand the entire manual before using the tool Two people are required to lift the pump SUPPORT CENTER CALL...

Страница 3: ...complete unit Read the following instructions carefully before operating the unit The performance of the unit depends largely on information contained in this customer manual and operator training and...

Страница 4: ...facture For example if the date code marked on a tool is 2133 the tool was made in the 33rd week of 2021 2 2 Functional Before each cycle can be started the RESET switch of the handle control or foot...

Страница 5: ...Oil pressure Oil delivery per minute Bar PSI Liters Cubic inches 7 100 10 7 650 69 1000 1 3 80 345 5000 1 1 70 579 8400 0 9 55 Figure 2 shows the oil delivery rate at different pressure levels Figure...

Страница 6: ...A Pressure output 579 bar 8400 psi max Reservoir capacity 7 57 liters 2 gallons Pressure switch setting 552 579 bar 8000 8400 psi Relief valve setting 586 600 bar 8500 8700 psi Voltage drop 0 2 V for...

Страница 7: ...ol is connected to the pump hydraulically by the hose or use of the hose assembly and electrically by the cordset and the crimping head is connected to the handle control If the pump is used in statio...

Страница 8: ...4 6 15 Without hose assembly cordset 2 59908 1 6 4 21 Hydraulic Hose Assembly The hose assembly is a hose with male quick disconnect coupler and protector cap on each end Table 6 Hydraulic hose assem...

Страница 9: ...s and splices 8 2 AWG 58445 1 408 9598 SOLISTRAND terminals 250 600 MCM 69065 408 2452 AMPOWER SOLISTRAND and STRATO THERM terminals and splices 8 4 0 AWG 69066 408 2453 AMPLI BOND PLASTI GRIP heavy d...

Страница 10: ...s evident file a claim against the carrier and notify TE Connectivity 2 Check all components to make sure that they are secure 3 Check all wiring for loose connections cuts or other possible causes of...

Страница 11: ...57 F 221 C 430 F 28 0 1 max 0 05 Table 12 Approved brands of hydraulic oil Brand Manufacturer Hydro Drive HP 200 EF Houghton and Co DTE 25 Mobil Oil Co Tellus 46 Shell Oil Co Rando Oil HD 46 Texaco In...

Страница 12: ...r end to the pump Figure 4 If using the handle control with a hose assembly included attach the hose assembly to the pump Figure 5 2 Mate the quick disconnect couplers and tighten the collar 3 Attach...

Страница 13: ...n the collar 2 Attach the other end of the hose assembly to the crimping head according to the instructions included with the crimping head 3 Plug the foot control into the pump 4 If the crimping head...

Страница 14: ...ructions included with the crimping head Figure 7 Using the multi directional valve 4 5 Disconnecting Accessories Before removing any accessory from the pump or a hose assembly ALWAYS depress the DUMP...

Страница 15: ...ir rated capacities CAUTION Oil flow must be unobstructed between the pump and the crimping head Make sure that all couplers are fully mated and tightened For the pump DANGER NEVER operate the pump wi...

Страница 16: ...luded with the crimping head or die assembly 6 Depress the RUN switch again to close the dies just enough to hold the terminal or splice in place Then release the switch The dies remain partially clos...

Страница 17: ...dirt as possible Keep all hose connections free of dirt and grime Keep the breather hole of the oil filler cap clean and unobstructed at all times Keep all accessories that are connected to the pump c...

Страница 18: ...iller cap Any dirt or dust caught in the oil could damage the polished surfaces and precision fit components of the pump Remove the oil filler cap Check that the oil level is 12 7 mm 50 in from the to...

Страница 19: ...embly off of the hydraulic fluid reservoir Refer to Figure 8 Figure 8 Motor and pump assembly 5 Clean the inside of the reservoir Rinse the filter until it is clean 6 Fill the reservoir with approved...

Страница 20: ...8000 and 8400 psi and the pump cycles properly no adjustment of the pressure switch is necessary If the reading is out of the required range loosen the locknut on the pressure switch and turn the adju...

Страница 21: ...he four screws and brush assembly cover plate from each side of the motor 3 Remove the two brush holder caps and brush assemblies 4 If either brush is 3 17 mm 0 125 in or less in length replace the br...

Страница 22: ...Write to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 1 800 522 6752 Table 13 Customer replaceable parts Part number Des...

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