background image

408-6788

6

 of 12

Rev 

L

Figure 7

2. Place the connector and cable inside the tool 
locator, making sure that:

— the center conductor of center contact enters the 

locator hole

— the connector is seated squarely on the locator

— if crimping a panel jack to the cable, the sides of 

the panel jack should align with the tool jaws as 
shown in Figure 9

3. Support the cable-and-connector assembly, and 
squeeze the tool handles to complete the crimp as 
shown in Figure 9.

6.2. For Connectors with Retractable Collars

Connectors with sliding coupling nuts (shown in Figure 
10) require Special Die Set 312962-1 which is not 
included in the kit and MUST be ordered separately. 

Proceed as follows:

1. Slide the nut then the connector body, flange end 
first, onto the cable.

2. Place the connector body and cable inside the 
tool locator, making sure that the center conductor 
enters the locator hole, and that the coupling nut is 
positioned above the tool head.

Figure 8

Tool Setup

Die-Holding Hex Head 

Screws (Captive)

Detail A

Detail B

Locator Locking 

Screw (Ref)

Chamfer

Chamfer

Locator 

(Typ)

Slip Cable in Locator 

Between Dies. Tighten 

Screws While Cable Holds 

Dies in Proper Alignment

Center Conductor 

of Connector Must 

Enter Hole in 

Locator

Crimping Connectors with Fixed Collars 

(Except Right-Angle Connectors)

Connector with 

Fixed Collar

Dies will Close Against 

Cable and Connector to 

Complete Termination

Содержание 59981-1

Страница 1: ...llimeters with inches in brackets Figures and illustrations are for reference only and are not drawn to scale Reasons for reissue of this instruction sheet are provided in Section 11 REVISION SUMMARY 2 DESCRIPTION The kit contains a hand crimping tool with a CERTI CRIMP hand crimping tool ratchet control two interchangeable die sets one for RG 402 cable and the other for RG 405 cable and three loc...

Страница 2: ...Center Contact 228635 2 92B3103 227531 1 92 3301 228635 1 312253 1 220220 2 Plug without Center Contact and with Safety Wire Holes 228635 4 312253 1 220220 2 Sealed Plug without Center Contact 221329 1 312253 1 313585 1 Plug with Retractable Collar 227531 227531 6 312962 1 220220 2 Sealed Plug with Retractable Collar 221329 3 312962 1 313585 1 Sealed Plug with Retractable Collar and Safety Wire Ho...

Страница 3: ... Safety Wire Holes 221447 3 221447 4 313113 1 220221 3 Sealed Short Plug 221812 1 313113 1 220221 3 Sealed Short Plug with Safety Wire Holes 221812 2 313113 1 220221 3 Short Plug with Retractable Collar 221447 5 313113 1 220221 3 Right Angle Plug 228583 2 80 3307 228583 1 312253 2 312173 1 Right Angle Plug with Safety Wire Holes 228583 4 80 3207 228583 3 312253 2 312173 1 Sealed Right Angle Plug 2...

Страница 4: ... the strip length dimension shown in Figure 3 Be careful to avoid nicking the center conductor 4 Brush the prepared cable end to remove any metallic debris that might be present NOTE The cable can also be prepared by using Semi Rigid Cable Stripping Machine 220211 2 with Stripping Kit 813599 Refer to Customer Manual 409 2909 for detailed operating procedures 4 1 Cable Cutoff Fixture Figure 4 Clamp...

Страница 5: ... the locator is bottomed in the cavity then re tighten the locking screw Refer to Figure 7 Detail A 3 Select the proper die set for either RG 402 or RG 405 cable Position each die on the respective tool jaw and make sure that the chamfer is oriented as shown in Figure 7 Detail A CAUTION An unacceptable crimp will result if the die chamfers are not positioned as shown 4 Fasten the dies to the jaws ...

Страница 6: ...2 1 which is not included in the kit and MUST be ordered separately Proceed as follows 1 Slide the nut then the connector body flange end first onto the cable 2 Place the connector body and cable inside the tool locator making sure that the center conductor enters the locator hole and that the coupling nut is positioned above the tool head Figure 8 Tool Setup Die Holding Hex Head Screws Captive De...

Страница 7: ...ht angle bends on the cable near SMA plugs as shown in Figure 13 Bends can have a radius of 3 18mm 125 in on RG 402 or RG 405 cable 6 35mm 250 in on RG 402 cable only or 1 57mm 062 in on RG 405 cable only The spacer shown in Figure 14 must be positioned behind the dummy jack when bending RG 402 cable to either 3 18mm 125 in or 6 35mm 250 in radii terminated onto plugs with center contacts RG 405 c...

Страница 8: ... conforming block over the cable with the tongue of the block in the slot of the tool holder as shown in Figure 16 5 Insert the limiting pin and slide the block against the opening Figure 13 Plugs with Center Contacts All Sizes Reference Plane Cable Bottoming Plane 4 50 0 25 177 010 Right Angle Plugs Mating Interface Centerline Cable Bottoming Plane 3 76 0 25 148 010 Panel Jacks All Sizes Referenc...

Страница 9: ...special 1 57 mm 062 in conforming block over the cable with the tongue of the block in the tool holder slot The conforming block is part of Kit 220224 2 5 Insert the limiting pin and slide the block against the tool holder 6 Place the assembly in a vise with a 69 85 mm 2 75 in opening 7 Remove the assembly from the vise and unscrew the plug from the fixture 8 Remove the assembly from the vise and ...

Страница 10: ... If replacements are necessary refer to Section 10 REPLACEMENT AND REPAIR 3 Inspect crimping chambers for pitted or chipped surfaces 4 Close the tool handles until the ratchet releases then allow handles to open freely If they do not open quickly and fully the spring is defective and must be replaced Refer to Section 10 REPLACEMENT AND REPAIR B Gaging the Crimping Chambers This inspection requires...

Страница 11: ... REPLACEMENT AND REPAIR Customer replaceable parts for the cable preparation kit are listed in Figure 18 and customer replaceable parts for the hand crimping tool are listed in Figure 19 A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary Replacement parts can be ordered from CUSTOMER SERVICE 038 035 TYCO ELECTRONICS CORPORATION PO BOX ...

Страница 12: ...TOOL REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION QTY PER TOOL 1 300388 PIN Retaining 2 2 21045 3 RING Retaining 8 3 300389 PIN Retaining 1 4 21045 6 RING Retaining 6 5 305340 PIN Retaining 2 6 305340 PIN Retaining 2 7 2 304668 9 SPRING 1 8 21028 5 PIN Slotted Spring 2 9 312065 1 SCREW Special 2 ...

Страница 13: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information TE Connectivity 59981 1 ...

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