408-6788
11
of 12
Rev
L
5. Align the NO-GO element and try to insert it
straight into the crimping chamber. The NO-GO
element may start entry, but must not pass
completely through the crimping chamber, as shown
in Figure 17.
If the crimping chamber conforms to the gage
inspection, the tool is considered dimensionally
correct. If the crimping chamber does not conform to
the inspection, the tool must be repaired before
returning it to service. Refer to Section 10,
REPLACEMENT AND REPAIR.
For additional information concerning the use of the
plug gage, refer to Instruction Sheet 408-7424.
C. CERTI-CRIMP Hand Crimping Tool Ratchet Control
Inspection
Obtain a .0254 mm [.001 in.] shim that is suitable for
checking the clearance between the ram and stop
surfaces. To inspect the ratchet:
1. Squeeze the tool handles together until the
ratchet releases. Allow the handles to open FULLY.
2. Place the shim between the top of the ram and
the stop surfaces.
3. Support the shim and squeeze the tool handles
together until the ratchet releases, then HOLD the
tool handles in this position.
4. Check the clearance between the ram and the
stop by trying to remove the shim. If shim cannot be
removed, lubricate it with a THIN coat of any good
SAE 20 motor oil and return it to service. If the shim
can be removed, the ratchet is out of adjustment
and must be repaired. Refer to Section 10,
REPLACEMENT AND REPAIR.
10. REPLACEMENT AND REPAIR
Customer-replaceable parts for the cable preparation
kit are listed in Figure 18, and customer-replaceable
parts for the hand crimping tool are listed in Figure 19.
A complete inventory should be stocked and
controlled to prevent lost time when replacement of
parts is necessary. Replacement parts can be ordered
from:
CUSTOMER SERVICE (038-035)
TYCO ELECTRONICS CORPORATION
PO BOX 3608
HARRISBURG PA 17105-3608
Parts other than those specified in Figures 18 and 19
must be replaced to ensure correct operation of the
tool. For customer repair service, please contact an
TE Representative at 1-800-526-5136.
Figure 18
11. REVISION SUMMARY
•
Updated document to corporate requirements
•
Changed artwork in Figures 7, 8, 9, 10, 11, and 17
CABLE PREPARATION KIT REPLACEMENT PARTS
TE
PART
NUMBER
MILITARY
PART
NUMBER
22520/
DESCRIPTION
59980-1
36-01
Hand TooL (Locator and Dies Not
Included with Tool)
220220-2
36-06
Plug Locator without Center Contact
220221-2
36-04
Plug Locator with Center Contact
220222-2
36-05
Jack Locator
312253-1
36-03
Dies (2 for RG-402 Cable)
312253-2
36-02
Dies (2 for RG-405 Cable)
21027-6
---
Hex Wrench, .0938-in.
311395-1
36-09
Cutoff Fixture
311396-1
36-07
Cable Dressing Fixture
312317-1
36-08
Trimmer Tool
220224-1
36-10
90_ Bending Fixture Assembly
311386-3
36-13
Bend Segment, RG-405,
3.18 mm [.125 in.] Radius
311386-2
36-12
Bend Segment, RG-402,
6.35 mm [.250 in.] Radius
311386-1
36-11
Bend Segment, RG-402,
3.18 mm [.125 in.] Radius
311392-1
36-10
Bend Tool Holder
312067-1
36-10
Conforming Block
307581-1
36-10
Limiting Pin
13126-1
---
Carrying Case
13127-1
---
Case Insert
