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©2013 Tyco Electronics Corporation, a TE Connectivity Ltd. company
All Rights Reserved
*Trademark  

TE Connectivity, TE connectivity (logo), and TE (logo) are trademarks.  Other logos, product and/or company names may be trademarks of their respective owners. 

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 of 12

Instruction Sheet

TOOLING ASSISTANCE CENTER 1-800-722-1111
PRODUCT INFORMATION 1-800-522-6752

This controlled document is subject to change.
For latest revision and Regional Customer Service, 
visit our website at 

www.te.com

408-6788

Hand Crimping Tool and Cable 
Preparation Kit 59981-1

23 AUG 13  Rev L

PROPER USE GUIDELINES

Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use 

and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.

Figure 1

1. INTRODUCTION

Hand Crimping Tool and Cable Preparation Kit
59981-1 (shown in Figure 1) is used to prepare and 
terminate RG-402 (3.581mm [.141 in.] outside 
diameter) and RG-405 (2.184mm [.086 in.] outside 
diameter) semi-rigid coaxial cable onto SMA Series,
N Series, and TNC Series connectors listed in
Figure 2. Read these instructions thoroughly before 
using the kit.

NOTE

Dimensions in this instruction sheet are in millimeters 

[with inches in brackets]. Figures and illustrations are for 

reference only and are not drawn to scale.

Reasons for reissue of this instruction sheet are 
provided in Section 11, REVISION SUMMARY.

2. DESCRIPTION

The kit contains a hand crimping tool (with a
CERTI-CRIMP hand crimping tool ratchet control), two 
interchangeable die sets (one for RG-402 cable and 
the other for RG-405 cable), and three locators for 
specific connector terminations. See Figure 1.

NOTE

The tool ratchet ensures full crimping of the connector. 

Once engaged, the ratchet will not release until the 

handles have been FULLY closed. Do NOT adjust the 

ratchet.

Die Set (Typ)

Locator (Typ)

Hand Crimping Tool

59980-1 (36-01)

Kit 59981-1

Kit contains all the parts listed;

part numbers in parenthesis are 

per MIL22520. All components

listed can be ordered separately 

for specific application needs.

CERTI-CRIMP*

Hand Crimping Tool 

Ratchet Control

Hex Wrench (.094-in.) 21027-6 

Cable Dressing Fixture

311396-1 (36-07)

Trimmer Tool 312317-1

(36-08)

Cable Cutoff Fixture

311395-1 (36-09)

Bend Tool Holder

311392-1 (36-10)

90 ° Bending Fixture Assembly (36-10)

Conforming Block

312067-1 (36-10)

Bend Segments:

A -- 311386-1 (36-11) for RG-402, 3.17mm [.125 in]. Radius

B -- 311386-2 (36-12) for RG-402, 6.35mm [.250 in.] Radius

C -- 311386-3‘(36-13) for RG-405, 3.17mm [.125 in.] Radius

Locators:

A -- 220221-2 (36-04) for Plugs with Center Contact

B -- 220220-2 (36-06) for Plugs without Center Contact

C -- 220222-2 (36-05) for Jacks

NOTE

i

NOTE

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O

R

IG

INAL  

INST

RUCTIONS

Содержание 59981-1

Страница 1: ...llimeters with inches in brackets Figures and illustrations are for reference only and are not drawn to scale Reasons for reissue of this instruction sheet are provided in Section 11 REVISION SUMMARY 2 DESCRIPTION The kit contains a hand crimping tool with a CERTI CRIMP hand crimping tool ratchet control two interchangeable die sets one for RG 402 cable and the other for RG 405 cable and three loc...

Страница 2: ...Center Contact 228635 2 92B3103 227531 1 92 3301 228635 1 312253 1 220220 2 Plug without Center Contact and with Safety Wire Holes 228635 4 312253 1 220220 2 Sealed Plug without Center Contact 221329 1 312253 1 313585 1 Plug with Retractable Collar 227531 227531 6 312962 1 220220 2 Sealed Plug with Retractable Collar 221329 3 312962 1 313585 1 Sealed Plug with Retractable Collar and Safety Wire Ho...

Страница 3: ... Safety Wire Holes 221447 3 221447 4 313113 1 220221 3 Sealed Short Plug 221812 1 313113 1 220221 3 Sealed Short Plug with Safety Wire Holes 221812 2 313113 1 220221 3 Short Plug with Retractable Collar 221447 5 313113 1 220221 3 Right Angle Plug 228583 2 80 3307 228583 1 312253 2 312173 1 Right Angle Plug with Safety Wire Holes 228583 4 80 3207 228583 3 312253 2 312173 1 Sealed Right Angle Plug 2...

Страница 4: ... the strip length dimension shown in Figure 3 Be careful to avoid nicking the center conductor 4 Brush the prepared cable end to remove any metallic debris that might be present NOTE The cable can also be prepared by using Semi Rigid Cable Stripping Machine 220211 2 with Stripping Kit 813599 Refer to Customer Manual 409 2909 for detailed operating procedures 4 1 Cable Cutoff Fixture Figure 4 Clamp...

Страница 5: ... the locator is bottomed in the cavity then re tighten the locking screw Refer to Figure 7 Detail A 3 Select the proper die set for either RG 402 or RG 405 cable Position each die on the respective tool jaw and make sure that the chamfer is oriented as shown in Figure 7 Detail A CAUTION An unacceptable crimp will result if the die chamfers are not positioned as shown 4 Fasten the dies to the jaws ...

Страница 6: ...2 1 which is not included in the kit and MUST be ordered separately Proceed as follows 1 Slide the nut then the connector body flange end first onto the cable 2 Place the connector body and cable inside the tool locator making sure that the center conductor enters the locator hole and that the coupling nut is positioned above the tool head Figure 8 Tool Setup Die Holding Hex Head Screws Captive De...

Страница 7: ...ht angle bends on the cable near SMA plugs as shown in Figure 13 Bends can have a radius of 3 18mm 125 in on RG 402 or RG 405 cable 6 35mm 250 in on RG 402 cable only or 1 57mm 062 in on RG 405 cable only The spacer shown in Figure 14 must be positioned behind the dummy jack when bending RG 402 cable to either 3 18mm 125 in or 6 35mm 250 in radii terminated onto plugs with center contacts RG 405 c...

Страница 8: ... conforming block over the cable with the tongue of the block in the slot of the tool holder as shown in Figure 16 5 Insert the limiting pin and slide the block against the opening Figure 13 Plugs with Center Contacts All Sizes Reference Plane Cable Bottoming Plane 4 50 0 25 177 010 Right Angle Plugs Mating Interface Centerline Cable Bottoming Plane 3 76 0 25 148 010 Panel Jacks All Sizes Referenc...

Страница 9: ...special 1 57 mm 062 in conforming block over the cable with the tongue of the block in the tool holder slot The conforming block is part of Kit 220224 2 5 Insert the limiting pin and slide the block against the tool holder 6 Place the assembly in a vise with a 69 85 mm 2 75 in opening 7 Remove the assembly from the vise and unscrew the plug from the fixture 8 Remove the assembly from the vise and ...

Страница 10: ... If replacements are necessary refer to Section 10 REPLACEMENT AND REPAIR 3 Inspect crimping chambers for pitted or chipped surfaces 4 Close the tool handles until the ratchet releases then allow handles to open freely If they do not open quickly and fully the spring is defective and must be replaced Refer to Section 10 REPLACEMENT AND REPAIR B Gaging the Crimping Chambers This inspection requires...

Страница 11: ... REPLACEMENT AND REPAIR Customer replaceable parts for the cable preparation kit are listed in Figure 18 and customer replaceable parts for the hand crimping tool are listed in Figure 19 A complete inventory should be stocked and controlled to prevent lost time when replacement of parts is necessary Replacement parts can be ordered from CUSTOMER SERVICE 038 035 TYCO ELECTRONICS CORPORATION PO BOX ...

Страница 12: ...TOOL REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION QTY PER TOOL 1 300388 PIN Retaining 2 2 21045 3 RING Retaining 8 3 300389 PIN Retaining 1 4 21045 6 RING Retaining 6 5 305340 PIN Retaining 2 6 305340 PIN Retaining 2 7 2 304668 9 SPRING 1 8 21028 5 PIN Slotted Spring 2 9 312065 1 SCREW Special 2 ...

Страница 13: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information TE Connectivity 59981 1 ...

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