TE Connectivity 59239-4 страница 8 Скачать руководство пользователя

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408-1261

of 9

Rev K

Figure 9

Figure 10

“W” = 6.35 +/-0.13 [.250 +/-.005]

GAGE ELEMENT DIAMETER

NO-GO

4.293-4.300 [.1690-.1693]

4.442-4.445 [.1749-.1750]

1.626-1.633 [.0640-.0643]

2.131-2.134 [.0839-.0840]

Detail A

Inspection of Wire Barrel

Section of Crimping Chamber

Detail B

Inspection of Insulation Barrel

Section of Crimping Chamber

Crimping Dies

Bottomed But Not

Under Pressure

Plug Gage

GO Element Must Pass Completely

Through Crimping Chamber

GO Element Must Pass Completely Through Length of Insulation

Barrel Crimping Chamber But Stop on Wire Barrel Section

Plug Gage

Insulation Crimp

Adjustment Pin

In Position 1

NO-GO Element May Start Entry, But Must Not Pass Completely Through Crimping Chamber

Crimping Dies Bottomed

But Not Under Pressure

Содержание 59239-4

Страница 1: ...lable Figure 1 Handles Locator StationaryCrimpingDies Anvils Movable Crimping Dies Indenters Tool Color Code Yellow Tool Dot Code 1 Insulation Crimping Adjustment Pin Ratchet Head TOOL PRODUCT WIRE TYPE INSULATION COLOR CODE TYPE SIZE AWG INSULATION DIAMETER mm in 59239 4 59239 8 525692 PIDG Vinyl and Nylon Terminal and Splice and PLASTI GRIP Terminal Yellow Solid or Stranded Copper 12 10 5 84 6 3...

Страница 2: ...ductor s The crimping dies bottom before the ratchet releases This design ensures maximum electrical and tensile performance of the crimp DO NOT re adjust the ratchet The locator positions the product in the crimping chamber The insulation crimping adjustment pin is used to regulate the height of the insulation crimp Each tool handles are color coded yellow to correspond to the color code of the p...

Страница 3: ... Splices 1 Open the crimping dies by closing the tool handles until the ratchet releases then allow the handles to open FULLY 2 Depress the locator Position the splice in the crimping chamber so that window indent of the splice seats over the locator See Figure 5 3 Close the tool handles until the splice is held firmly in place DO NOT deform the splice 4 Insert a properly stripped wire into the wi...

Страница 4: ...es 7 and 8 Spare wire caps not meeting the described conditions should NOT be used 4 INSULATION CRIMP ADJUSTMENT The insulation crimping section of the hand tool has three positions 1 tight 2 medium and 3 loose To adjust the grip resulting from the crimp of the insulation barrel proceed as follows 4 1 PIDG Terminal and Splice PIDG terminals and splices feature a wire insulation grip 1 Insert each ...

Страница 5: ...408 1261 5 of 9 Rev K Figure 7 ...

Страница 6: ...N It is recommended that a maintenance and inspection program be performed periodically to ensure dependable and uniform terminations Though recommendations call for at least one inspection a month frequency of inspection depends on 1 The care amount of use and handling of the tool 2 The presence of abnormal amounts of dust and dirt 3 The degree of operator skill 4 Your own established standards T...

Страница 7: ...nt see Section 4 and Visual Inspection see Paragraph 5 2 B 1 Remove traces of oil or dirt from the crimping chamber and plug gage 2 Insert each insulation crimp adjustment pin into Position 1 See Figure 10 3 Close the tool handles until the crimping dies bottom and hold in this position DO NOT force beyond initial contact 4 Press and hold the locator down 5 Carefully insert the GO element into the...

Страница 8: ...il B Inspection of Insulation Barrel Section of Crimping Chamber Crimping Dies Bottomed But Not Under Pressure Plug Gage GO Element Must Pass Completely Through Crimping Chamber GO Element Must Pass Completely Through Length of Insulation Barrel Crimping Chamber But Stop on Wire Barrel Section Plug Gage Insulation Crimp Adjustment Pin In Position 1 NO GO Element May Start Entry But Must Not Pass C...

Страница 9: ...rvice call 1 800 526 5136 7 REVISION SUMMARY Updated document to corporate requirements Added new information to Figures 9 and 10 Figure 11 REPLACEMENT PARTS ITEM PART NUMBER FOR TOOL 306110 9 DESCRIPTION QTY PER TOOL 59239 4 59239 8 59287 2 525692 1 300388 300388 300388 PIN Retaining 2 2 21045 3 21045 3 525108 RING Retaining 4 3 300389 300389 300389 PIN Retaining 1 4 21045 6 21045 6 21045 6 RING ...

Страница 10: ...Mouser Electronics Authorized Distributor Click to View Pricing Inventory Delivery Lifecycle Information TE Connectivity 525692 ...

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