409-35003
Rev B
8
of 9
6.3.
Lubrication
1. Lubricate all pins, pivot points, and bearing surfaces with a high-quality grease. TE recommends using
Molykote paste, which is a commercially available lubricant.
2. Lubricate the tool according to the following schedule:
Adapter used in daily production should be lubricated daily
Adapter used occasionally in daily production should be lubricated weekly
Adapter used weekly should be lubricated monthly
7.
TROUBLESHOOTING
Before beginning a troubleshooting procedure, verify that the battery is operational.
1. Ensure the battery is charged. Re-check the battery after several minutes to ensure the battery is
holding its charge.
2. Use a non-flammable contact cleaner or pencil eraser to clean the electrical contacts on the battery
and crimping tool.
3. Re-install the battery, and check the crimping tool again.
Refer to Figure 6 for problems, probable causes, and remedy.
Problem
Probable Cause
Remedy
Tool is
inoperative
Dirt contaminants, etc., in ram area of tool
Return tool to TE for evaluation
Crimping tool battery contacts damaged
Reform the contacts
Tool components are worn or damaged
Return tool to TE for evaluation
Jaws stop
during operation
Oil level is low
Return tool to TE for evaluation
Air in the hydraulic system
Pull trigger and hold retract button simultaneously. Hold for
approximately ten seconds
Tool loses oil
Damaged internal seal
Return tool to TE for evaluation
Figure 6
8.
REPLACEMENT AND REPAIR
DANGER
To avoid personal injury,
always
remove the battery cartridge from the tool
before
performing any maintenance on the
crimping tool.
Replacement parts are identified in Figure 7. The recommended spares should be stocked for immediate
replacement. Order replacement parts (or return parts) through your TE Representative, or call
1-800-522-6752, or send a facsimile of your purchase order to 717-986-7605. Or write to:
CUSTOMER SERVICE (038-035)
TE CONNECTIVITY CORPORATION
PO BOX 3608
HARRISBURG, PA 17105-3608
Call 1-800-522-6752 for customer repair service. For replacement parts for the crimping head, refer to the
instruction sheet packaged with the specific crimping head.
Part Number
Description
2217332-1
Battery
2217331-1
120V Charger, North America
2217331-2
220V Charger, Europe
Figure 7
Molykote is a trademark.
