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408-35143 

Rev A

 

of 7

 

4.

 

CRIMP HEIGHT ADJUSTMENT 

The tool frame features a ratchet mechanism and adjustment wheel with a range of settings. The ratchet 
mechanism ensures that the tool has completed the cycle. The adjustment wheel controls the amount of handle 
pressure exerted on the jaws and dies during the crimping procedure. The ratchet is preset prior to shipment, 
but the crimp height must be verified. 

Use and wear can also cause the tool to go out of adjustment. Quality control personnel should inspect and 
adjust the crimp height on a regular basis. 

NOTE 

This is a general explanation of the adjustment. For specific information, refer to the instruction sheet packaged with the die 
assembly. 

1.  Crimp a connector onto a properly-prepared wire of correct size. 

2.  Adjust the crimp height as needed. 

 

If the crimp height is greater than recommended, remove the ratchet wheel adjustment screw and 
rotate the adjustment wheel 

counter-clockwise

 to a higher setting. Repeat as required. 

 

If the crimp height is less than recommended, remove the ratchet wheel adjustment screw and 
rotate the adjustment wheel 

clockwise

 to a lower setting.  

3.  Repeat as required. 

If the crimp cannot be made to conform to the dimensions provided in the applicable product application 
specification, the tool or dies are defective and must be replaced. 

5.

 

MAINTENANCE AND INSPECTION 

5.1.

 

Initial inspection 

The hand crimping tool frame assembly is inspected prior to shipment. Inspect it on arrival to ensure that it has 
not been damaged during shipping. 

5.2.

 

Daily maintenance 

Operators of the tool must be made aware of, and responsible for, the following daily maintenance 
requirements: 

  Remove dust, moisture, and any other contaminants from the tool with a clean, soft brush, or a clean, 

soft, lint-free cloth. Do 

not

 use hard or abrasive objects that could damage the tool. 

  Make certain that the pivot pins are in place and secured with retaining rings. 

  Protect all pins, pivot points, and bearing surfaces with a thin coat of any good SAE 20 motor oil. Do 

not oil excessively. 

  When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the 

jaws. 

  Store the tool in a clean, dry area. 

 

 

Содержание 2362810-1

Страница 1: ...d primarily for field installation repair maintenance work or prototyping in industrial commercial or institutional applications Product crimped with this tool meets the crimp height requirement for hand tools in the appropriate Application Specification 114 series but may not comply with other feature parameters of the specification TE Connectivity offers a variety of tools to satisfy your perfor...

Страница 2: ...packaged with the hand tool and die assembly or with the separate die assembly for information regarding crimping procedures crimp height inspection and die gaging Read these instructions thoroughly before installing dies and using the tool frame Reasons for reissue of this instruction sheet are provided in Section 7 REVISION SUMMARY 2 DESCRIPTION The tool frame consists of two crimping jaws an ad...

Страница 3: ...uirements demonstrated in that document 4 Place the lower die in the moving jaw of the tool frame 5 Install a die retention screw through the jaw and die 6 Tighten the screw so that the die is held in place Do not tighten the screw completely 7 Slowly close the tool handles allowing the dies to mate or align until the ratchet makes the seventh click 8 Tighten both die retention screws until snug N...

Страница 4: ...aw of the tool frame 4 Insert the die retaining pins and the long die retention screw Do not tighten the screw completely 5 Slowly close the tool handles allowing the dies to mate or align Continue closing the tool handles until the ratchet makes the seventh click 6 Tighten both die retention screws until snug NOTE The tool ratchet has detents that click eight times as the handles are closed The r...

Страница 5: ...e flip locator over the screw and locate it on the protruding die retention pins 3 Install the locking nut and torque it to 56 N cm NOTE Each flip style locator is specific to the die and its operation is explained in the instruction sheet for that die Figure 4 Flip style locator 1 Flip style locator 2 Locking nut 3 Die retention screw 4 Die retention pins ...

Страница 6: ...e crimp height is less than recommended remove the ratchet wheel adjustment screw and rotate the adjustment wheel clockwise to a lower setting 3 Repeat as required If the crimp cannot be made to conform to the dimensions provided in the applicable product application specification the tool or dies are defective and must be replaced 5 MAINTENANCE AND INSPECTION 5 1 Initial inspection The hand crimp...

Страница 7: ...es and then allow them to open freely If they do not open quickly and fully the spring is defective and must be replaced See section 6 REPLACEMENT AND REPAIR 4 Inspect the tool frame for wear or damage paying particular attention to the jaws and pivot points If damage is evident see section 6 REPLACEMENT AND REPAIR If the tool is acceptable lubricate it and return it to service 6 REPLACEMENT AND R...

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