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409-35009

Rev E

41 of 44

TROUBLESHOOTING

Contact the Tooling Assistance Center at 1-800-722-1111.

8.1.

Error codes

Table 13: Error codes

Code

Description

E001

The host is inhibiting operation.

E002

The guard interlock is open.

E005

The control panel is not communicating with the CPU board.

E020

Movement of the TDC switch was not detected.

E021

The TDC switch was not made.

E050

No Modbus Communications with motor drive.

E052

The motor drive indicates the safety circuit is open.

E053

The motor drive indicates it has detected an internal safety fault.

nnn

The motor drive indicates it has a fault. “

nnn

” represents the fault number.

Contact TE

Engineering for details

E057

Crimp position not achieved

E070

Emergency Stop

E071

Guard failed to open

E072

Guard failed to close

E073

Linear encoder not working

E074

Front guard position switch is bad

E075

Guard Movement Inhibited

E076

Ram Drift Detected

E077

Thermal Switch

E099

Host Module not detected

E100

Stuck keypad button

E101

Foot switch input stuck on

Содержание 2335500

Страница 1: ...2 3 4 Electrical connection 14 OPERATION 15 4 1 Control panel 15 4 2 Membrane keypad and display screen 18 4 3 Mode selection 21 4 4 Adjusting motor speed 21 4 5 Applicator installation 22 4 6 Setup 2...

Страница 2: ...ge Never enter the electrical enclosure immediately after turning off the machine power switch and disconnecting the electrical cord from the power source High residual voltages may be present in the...

Страница 3: ...HV20V Table 1 Part numbers Terminator part number Description 2335500 1 High Force 20 terminator 400v 2335500 2 High Force 20 terminator 200v 2348822 1 High Voltage 20 terminator 400v 2348822 2 High...

Страница 4: ...rements Specification or requirement Value Max crimp force 178 kN 40 000 lb Nominal frame deflection 0 006 mm per 1000 newtons 001 in per 1 000 lb crimp force Noise The emission sound pressure levels...

Страница 5: ...otherwise indicated Some commercial items may contain non metric hardware High Force 20 HF 20 Terminating Machines PN 2335500 High Voltage 20 HV 20 Terminating Machines PN 2348822 High Voltage 20 Vis...

Страница 6: ...eas The motor group includes an AC motor that drives a crankshaft Figure 2 The motor is activated each cycle and rotates the crankshaft one full revolution Figure 2 Motor and crankshaft ram groups 1 M...

Страница 7: ...des the mounting surface on which the applicator is installed The external knob allows access to base plate locking feature for easy installation and removal of the applicator Figure 3 Figure 3 Base p...

Страница 8: ...ine is factory configured to operate on three phase power at 208 240 VAC or 380 420 VAC 50 60 Hz The operator control panel is mounted on the electrical enclosure On High Force 20 Terminators the cont...

Страница 9: ...ble into the crimping area A lower guard that pivots open to allow access to change the tooling holder or applicator The Guard Control push button opens or closes the upper guard Figure 5 A safety int...

Страница 10: ...d 2 Press the Lower Guard Release latch Figure 6 A spring plunger pushes the lower guard open slightly 3 Release the Lower Guard Release latch The lower guard falls open A rubber stop under the guard...

Страница 11: ...ediately 3 2 Installation Remove all mounting bolts securing the machine to the shipping pallet The lifting points are located on the top of the machine Figure 7 NOTE Bow shackles are installed in the...

Страница 12: ...erably with sound deadening rubber mounts The machine is properly located on the bench with ample work areas on both sides to facilitate workflow The operator uses a swivel chair with padded seat and...

Страница 13: ...ack of the machine must also be provided DANGER Machines must be securely bolted in 4 places to the bench using the machine mounting holes shown in Figure 10 Hardware is customer supplied Use M12 bolt...

Страница 14: ...al position Might need to place a wedge shaped block under it 3 4 Electrical connection DANGER Electrical wiring to AC mains must be done by a qualified electrician The electrical enclosure maintains...

Страница 15: ...is still controlled using the membrane keypad HV 20 Terminator 1 If a die holder with an automatic pneumatically operated cable clamp is to be used in the HV 20 terminator select the Automatic Cable C...

Страница 16: ...cable clamp jaws automatically open after the completion of a crimp If CQM is in use and a defective crimp is detected the jaws do not open until the crimp error is cleared 4 The HV 20 Terminator prov...

Страница 17: ...409 35009 Rev E 17 of 44 b Dismiss the virtual keypad by pressing the X button Figure 15 Figure 15 Dismissing the virtual keypad...

Страница 18: ...e Decrease Speed and Increase Speed buttons Jog Reverse Rotate the motor in reverse at the jog speed set by the Decrease Speed and Increase Speed buttons Air Feed Toggle the air feed output on and off...

Страница 19: ...run Taskbar HV 20 only The guard and side feed guard if attached are closed One of the interlocks is open The motor cannot run Air setting HV 20 only The HV 20 allows the following air settings to be...

Страница 20: ...ation 1 Safety reset Push button indicator Press to turn on the safety circuit enabling motor operation The indicator shows that the safety circuit is active and motor operation can occur 2 Guard cont...

Страница 21: ...an error To clear the error clear the problem area and then press the Error Reset button If the motor is stalled it may be necessary to manually cycle the machine to the home position Refer to the CAU...

Страница 22: ...Air OFF position Connect the applicator airline to the appropriate air valve connection located under the right side guard Figure 22 NOTE Quick Disconnect Coupling PN 23238 1 is required to run air f...

Страница 23: ...nce will keep the machine in good working order and ensure maximum reliability and service from all components DANGER To avoid personal injury electrical and pneumatic power must be disconnected at th...

Страница 24: ...o the lubrication points shown in Figure 18 Details are provided in Table 10 NOTE For proper distribution of grease the ram should be located at the top of the stroke Figure 18 Lubrication points show...

Страница 25: ...equipped 7 On the control panel display verify that the input identifier Guard Interlocks is ON Figure 19 8 Twist and pull out to release the Emergency Stop Button 9 Press the Safety Reset push button...

Страница 26: ...to release the Emergency Stop push button 9 Press the Safety Reset push button 10 Verify that the Safety Reset indicator in the Safety Reset push button turns ON when the button is pressed 11 Verify...

Страница 27: ...is measured by installing a Base Plate Adapter P N 2326544 1 onto the machine base plate as shown in Figure 21 NOTE Shut Height Gage PN 679655 2 see Table 11 is recommended for measuring shut height...

Страница 28: ...e ram post adaptor and shims c Change the shim thickness as required to adjust the shut height Shims contain 051 mm 002 in peel type laminations NOTE If additional shims are required order TE PN 23260...

Страница 29: ...types of air feed applicators and vacuum systems HF 20 terminators Rev C and earlier 2335299 1 Vacuum system 7 2 Keeps die adapter area clean Std Manual cable clamp 7 3 Holds cable during crimping Av...

Страница 30: ...ort 10 Main air shutoff valve 11 Air ON 12 Pressure regulator To install Air Feed Kit PN 2372210 1 proceed as follows DANGER To avoid personal injury turn OFF the machine disconnect it from the power...

Страница 31: ...ator frame 9 Route the air feed cable Figure 23 through the gap in the rear guard Figure 24 Figure 23 Air feed cable Figure 24 Routing the air feed cable 1 Route cable with other cables 2 Route cable...

Страница 32: ...e slide valve is off pulled away from the filter 17 Install a customer supplied hose fitting in the shut off valve 18 Attach the air supply hose to the air valve assembly 19 To turn air on rotate the...

Страница 33: ...vacuum system to the left frame plate as shown in Figure 25 Figure 25 Vacuum system 2 Thread the air hose through the rear guard and plug it into the air valve as shown in Figure 26 Figure 26 Threadi...

Страница 34: ...e They do not lock the cable in place before or during crimping They allow the cable to slide in the jaws due to terminal extrusion during crimping Operation of the original manual clamp To load the c...

Страница 35: ...Automatic cable clamp The automatic cable clamp is available on certain die holders for use on the HV 20 terminator only See Figure 30 Cable clamp installation 1 Mount the die holder with the cable cl...

Страница 36: ...4 3 Install the air lines in the matching ports air line 4 in port 4 air line 5 in port 5 air line 6 in port 6 Figure 29 Figure 29 Air lines and ports 1 CPC 2 Port 6 3 Port 4 4 Port 5 4 Install the CP...

Страница 37: ...ion the cable b Lift the handle Springs close the jaws Figure 30 NOTE The jaws only help locate the cable They do not lock the cable in place before or during crimping They allow the cable to slide in...

Страница 38: ...onitoring and the automatic cable clamp must be selected by the set up person on the display screen prior to termination NOTE The automatic cable clamp can be set to open manually operator must push o...

Страница 39: ...is supplied to the grip jaws to apply additional force This makes it difficult for the operator to remove the cable from the jaws The guards do not open An error message is displayed on the screen b...

Страница 40: ...of the cable clamp jaws is displayed on the display screen Figure 32 NOTE X superimposed on the clamp icon indicates a sequence error Figure 32 Status of cable clamp jaws 1 Clamp icon showing sequenc...

Страница 41: ...th motor drive E052 The motor drive indicates the safety circuit is open E053 The motor drive indicates it has detected an internal safety fault Ennn54 The motor drive indicates it has a fault nnn rep...

Страница 42: ...diagnostic mode to check operation of the machine inputs HV 20 only Navigate to the Diagnostics screen and click the HV 20 tab Figure 33 Various indicators are displayed Table 14 Figure 33 HV 20 tab...

Страница 43: ...Motor not E safe 5 Guards interlocks Each of the inputs is shown with an input identifier Table 13 followed by an input status indicator Table 15 Table 15 Input status indicators Icon Meaning Input is...

Страница 44: ...nk at the top of the page Call 800 522 6752 Write to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 For customer repair services call 800 522 6752 RESTRICTIO...

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