409-35009
Rev E
4 of 44
INTRODUCTION
Read and understand the entire manual before using the equipment.
When reading this manual, pay special attention to DANGER, CAUTION, and NOTE statements.
DANGER
Denotes an imminent hazard that can result in moderate or severe injury.
CAUTION
Denotes a condition that can result in product or equipment damage.
NOTE
Highlights special or important information.
This manual contains information on the operation, preventive maintenance, and adjustments of the High Force
20 and High Voltage 20 Terminator Machines (Figure 1).
Descriptions in this manual pertain to the controls and adjustments on the High Force 20 and High Voltage 20
Terminator machines only.
The various applicators that can be used in the machines are covered in applicator instruction sheets packaged
with each applicator. Applicator instruction sheets provide information on applicator installation, care, and
adjustment.
The specifications and requirements for the High Force 20 and High Voltage 20 Terminator Machines are listed
in Table 2.
Table 2: Specifications and requirements
Specification or requirement
Value
Max crimp force
178 kN (40,000 lb)
Nominal frame deflection
0.006 mm per 1000 newtons [.001 in. per 1,000 lb] crimp force
Noise
The emission sound pressure levels at the operator position are at the
infeed < 69.3 dB(A), uncertainty K is 6.3 dB (A).
The sound power level is 74.0 dB (A), uncertainty K, 7.4 dB (A).
Operating conditions and procedures during noise testing are in
accordance with EN 1218-4:2004 + A2:2009. Sound pressure level at the
operator position have been measured in accordance with EN ISO
11202:2010. The sound power level has been determined in accordance
with EN ISO 3746:2010. Uncertainty has been determined in accordance
with EN ISO 4871:2009
Weight
390 kilograms [860 lbm]
Height
965 mm [38 in.] without reel supports
Electrical
-1 machine
380-420 VAC, 50/60 Hz, three phase current.
Operating current is 5 amps
-2 machine
208-240 VAC, 50/60 Hz, three phase current.
Operating current is 10 amps
Air
620-760 kPa [90-100 psi], 2.83 liters/sec (6 standard cubic feet/min) when
required for use with air-feed applicators
Physical
environment
Temperature
4 to 40° C [40 to 104° F]
Relative humidity Less than 95% (non-condensing)
Transportation
and storage
Store in clean, dry environment after coating all surfaces lightly with rust-
preventing oil