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408-1542 

Rev T

 

of 8

 

4.

 

CRIMP INSPECTION 

Inspect crimped terminals and splices by checking the features described in Figure 4. Poor crimps can be 
avoided by carefully following the procedures provided in Section 3, and by following the tool maintenance 
procedures provided in Section 5. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Figure 3 

5.

 

MAINTENANCE AND INSPECTION 

The tool is inspected before being shipped, however TE recommends that the tool be inspected immediately 
upon arrival at your facility to ensure that the tool has not been damaged during shipment. 

Frequency of inspection depends on: 

1.  The care, amount of use, and handling of the hand tool. 

2.  The presence of abnormal amounts of dust and dirt. 

3.  The degree of operator skill; and 

4.  Your own established standards. 

 

Daily Maintenance 

1.  Remove dust, moisture, and other contaminants with a clean brush, or a soft, lint--free cloth. Do NOT 

use objects that could damage the tool. 

2.  Make certain that the retaining pins are in place and that they are secured with retaining rings. 

3.  All pins, pivot points, and bearing surfaces should be protected with a thin coat of any good SAE 20 

motor oil. Do NOT oil excessively. 

4.  When the tool is not in use, keep handles closed to prevent objects from becoming lodged in the 

crimping jaws. Store the tool in a clean, dry area. 

 

Lubrication 

Lubricate all pins, pivot points, and bearing surfaces with SAE 20 motor oil as follows: 

 

Tools used in daily production - lubricate daily 

 

Tools used daily (occasional) - lubricate weekly 

 

Tools used weekly - lubricate monthly 

Wipe excess oil from tool, particularly from crimping area. Oil transferred from the crimping area onto certain 
terminations may affect the electrical characteristics of an application.    

 

Содержание 1490046-1

Страница 1: ...assured by the CERTI CRIMP tool ratchet Once engaged the ratchet does not release until the tool handles have been FULLY closed CAUTION The crimping jaws bottom before the ratchet releases This feature ensures maximum electrical and tensile performance of the crimp Do NOT re adjust the ratchet 3 CRIMPING PROCEDURE Strip the wire according to the dimensions listed in Figure 2 The strip length is de...

Страница 2: ...7 5 16 172 203 6 35 7 14 250 281 6 35 7 14 250 281 7 94 8 73 313 344 47410 49935 525693 574573 1490047 1 12 10 16 14 HD 12 10 6 35 7 14 250 281 6 35 7 14 250 281 69363 26 24 26 24 3 17 3 97 125 156 3 57 4 37 141 172 22 20 22 20 4 37 5 16 172 203 5 16 5 95 203 234 24 20 22 20 4 37 5 16 172 203 Figure 2 5 While holding the wire in place squeeze the tool handles together until the ratchet releases th...

Страница 3: ...aintenance 1 Remove dust moisture and other contaminants with a clean brush or a soft lint free cloth Do NOT use objects that could damage the tool 2 Make certain that the retaining pins are in place and that they are secured with retaining rings 3 All pins pivot points and bearing surfaces should be protected with a thin coat of any good SAE 20 motor oil Do NOT oil excessively 4 When the tool is ...

Страница 4: ...oreign matter 2 Close tool handles until ratchet releases and then allow them to open freely If they do not open quickly and fully the spring is defective and must be replaced See Section 6 REPLACEMENT AND REPAIR 3 Inspect head assembly for worn cracked or broken jaws Refer to Figure 5 If damage is evident return the tool to TE for evaluation and repair See Section 6 REPLACEMENT AND REPAIR ...

Страница 5: ...y correct and should be lubricated with a THIN coat of any good SAE 20 motor oil If not the tool must be returned for further evaluation and repair Refer to Section 6 REPLACEMENT AND REPAIR For additional information regarding the use of a plug gage refer to Instruction Sheet 408 7424 Ratchet Inspection The CERTI CRIMP tool ratchet should be checked to ensure that the ratchet does not release prem...

Страница 6: ...258 2 260 0889 0890 2 36 093 49592 14 12 1 752 1 760 0690 0693 1 902 1 905 0749 0750 1 57 062 49935 525693 574573 22 16 1 168 1 176 0460 0463 1 318 1 320 0519 0520 1 57 062 49935 525693 574573 1490046 1 16 14 1 371 1 379 0540 0543 1 521 1 524 0599 060 1 98 078 47410 49935 525693 574573 1490047 1 12 10 1 930 1 938 0760 0763 2 080 2 082 0819 082 2 76 109 69363 26 24 0 660 0 668 026 0263 0810 0 812 0...

Страница 7: ...send a facsimile of your purchase order to 717 986 7605 or write to CUSTOMER SERVICE 038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 Tools may also be returned to TE for evaluation and repair For customer repair service please contact a TE Representative at 1 800 526 5136 Figure 8 Figure 9 Replacement Parts Item Part Number Description Qty Per Tool 525693 Tool Only 1 21045...

Страница 8: ...1542 Rev T 8 of 8 7 REVISION SUMMARY Figure 2 added 16 14 HD AWG Wire Size AWG Range and Terminal Size to SOLISTRAND 12 10 AWG Figure 2 and Figure 6 changed Hand Tool Number from 525623 22 16 AWG to 525693 ...

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