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Adjust console so that there is approximately 3-1/2” overhang in door 
well. Close doors 

carefully 

to check clearance. Check both sides and 

adjust until unit is square with van. (See photos)

 

 

Check under van and identify any 
critical components or frame 
members that could be damaged 
before drilling holes to mount 
console. Drill four 3/8” holes 
through base of console and floor 
of van. Drop a bolt into each hole 
as you drill to prevent shifting.

 

In order to assure a good 
electrical ground between console 
and vehicle, use a split lock 
washer between frame and flat 
washer. The lock washer will cut 
into paint and provide a good 
connection. Do this on all 4 bolts.

 

Place split lock washers between 
fender washer and floor of 
van. Lock washers will cut into 
metal van body to achieve a solid 
ground connection. Failure to do 
so could result in starting 
problems and other electrical 
issues.

 

You may have to bend a heat 
shield out of the way to access 
bolts. Check carefully before you 
drill.

 

Sometimes it is necessary to drill 
through part of the van frame. If 
so, you will have to use 4” bolts 
at those locations.

 

Connect wires from waste tank shutoff switch to wires in back of 
console with spade terminals.

 

 

12 

3-1/2” 

3-1/2” 

Split lock washer 

Flat washer 

Содержание WARRIOR

Страница 1: ...Truckmount Installation Manual 5926 Goshen Springs Rd Norcross GA 30071 770 729 7117 800 981 2855 Fax 770 729 7118 Rev 10 20 11...

Страница 2: ...truckmount console Step 2 Remove burrs and file down any sharp edges Install 1 x 1 3 8 rubber grommet Make sure grommet seats properly on both sides of the hole This is how the hole should look after...

Страница 3: ...to the floor of the van NOTE They may already be taped to the propane tank supports Step 3 Tape the spacers on the propane tank mounting brackets as shown if not already done Step 4 Insert the propan...

Страница 4: ...se one 5 16 fender washer under each bolt Install a fender washer a flat washer and a locknut onto each bolt and tighten securely You can also tighten from above using an air wrench Install a second l...

Страница 5: ...her under the bolt head Install a flat washer on the back and fasten with a locknut Now tighten the bolt holding the tank guard Feed propane hose through the hole you drilled earlier Make sure grommet...

Страница 6: ...moving the tank so as not to damage the fuel or propane hoses Look behind tank and make sure that the propane hose is not pinched You may want to temporarily tack the tank into position with a couple...

Страница 7: ...ly could result in serious injury in the event of a collision Take a measurement from the shoulder of the vacuum adapter 1 to the edge of the van floor at the door well 2 Cut a section of black waste...

Страница 8: ...se cut fender washer under bolt head Use one spacer and two fender washers between tanks as shown Apply a bead of silicone to the fender washer that will be used on the inside of the waste tank This i...

Страница 9: ...drilling Drop a 5 16 x2 bolt with a flat washer through each hole From below install a fender washer and a locknut on each bolt Determine which side the reels will go on and set into place Generally i...

Страница 10: ...from hose reels Use a hose clamp and secure Use a wire tie to secure the hose to the tank support leg Connect one end of 2 waste hose to vacuum adapter in front of waste tank Do not cut the hose yet T...

Страница 11: ...shelves into position Shelves are optional If necessary you can bend the flanges on the base of the shelves so they fit more closely to the wheel well You can use an adjustable wrench to do this as s...

Страница 12: ...oid damage or injury Maneuver console into position In order to allow access for maintenance make sure that it is a minimum of 8 from metal cargo divider See photo A metal cargo divider is strongly re...

Страница 13: ...split lock washer between frame and flat washer The lock washer will cut into paint and provide a good connection Do this on all 4 bolts Place split lock washers between fender washer and floor of van...

Страница 14: ...the positive RED side first to avoid damage to electrical components Connect the BLACK negative wire to the BLACK post After both connections are secure place box cover over battery and wires secure...

Страница 15: ...e tank as shown and to the back of the console faceplate Cut to length and slide onto hose barb from thermal unloader valve located on the pressure regulator behind the faceplate No hose clamp is need...

Страница 16: ...as shown Tighten with two wrenches Attach 3 pressure line included from the cold water side of the heater to the discharge manifold Use two wrenches to tighten the fittings Route hoses away from movin...

Страница 17: ...e first few moments Set gauge to 2 GPH 10 Run about 2 3 gallons of water into bucket 11 Slowly close the ball valve on solution hose and adjust pressure to 400 500 psi 12 Turn off solution pump switch...

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