background image

Rev.

Engineering Dept,China Manufacturing Center,TCL Multimedia

NO

Q'ty

A

B

C

D

Q'ty

E

1

F

G

H

NO.

1

2

marks / scratches / cracks / glitches / foreign body / deformation and mildew and other

3

4

18s

Prepared

Bin Tang                                                                                                             Checked by

                                                                                                           Approved by

S.T Total:

PRECAUTIONS

1.The real goods used above items must be the same as BOM list's goods.
2.Operator should wear Gloves when operating.
3.The processes is operated on a strict self-test, to prevent defective products into the next process.

lens can not be biased.

 There can not have scratch or de-oiled phenomenon on the shell surface.

(If there's other special visual inspection if customers ask, please prevail by QA standards.)

 undesirable defects.

Check the screws can not be tainted or played like teech slip phenomenon.

Check there is not a foreign body around the surface of the shell and the screen,and the

Check whether the case has depression, distorted, tilt, surface scratches, dirt, and other 

undesirable phenomena bad screen.

The rear cabinet inspections:  checking the shell surface clean, there should be no bump 

 Clean Rag

PROCESS  DESCRIPTION

Oper.Parameter

 Pair of  Electrostatic Gloves

Glass Cleaner

FIXTURES & INSTRUMENTS  

Name

Ass'y No.

H7-KD270NZG-UR0

Section

CTV ASSEMBLY

Specification

Model

40D2700B MS08BP-AP

 NO.

14/23

Customer

Oper. Name

Visual inspection 1

         Remark

Electrostatic Mark

WORK INSTRUCTION

File No.

Part Number

Description

OS-C000390.00

Issue Date

2015/11/13

1.0

Modified Date

As the Figure checking shell: 

yellow arrows shown from left to 

right or right to left, a three‐tier 

to check the appearance of the 

machine, each layer inspection 

time is 3‐4S.

Attentions:Operator need check the rear 

cabinet and screen .(Visual inspection 1 and 2)

Содержание 40D2700B

Страница 1: ...dified Date OS C000390 00 OS C000390 00 OS C000390 00 OS C000390 00 OS C000390 00 OS C000390 00 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 4 23 5 23 6 23 7 23 8 23 9 23 10 23 11 23 12 23 13 2...

Страница 2: ...IPTION Oper Parameter Take mainboard on the workpalce Assemble the AV bracket across the mainboard Name Pair of Electrostatic Gloves Ass y No H7 KD270NZG UR0 Section CTV ASSEMBLY 56 737730 JHN6R AV br...

Страница 3: ...ocks as Fig 1 and Fig 2 Fit key PCB board and brackets toghther with aimming at the plugers as Fig 3 Plug key wire into key board as Fig 4 3 The processes is operated on a strict self test to prevent...

Страница 4: ...operating Plug the wifi wire into wifi board socket as fig 3 PROCESS DESCRIPTION Oper Parameter Assemble the IR board pcb with lens as fig 1 Plug the IR wire into IR board socket as fig 2 Name 46 FM0...

Страница 5: ...ld wear Gloves when operating PROCESS DESCRIPTION Oper Parameter Place the speakers and wire on the workplace as Fig 1 Insert the wire into speakers as Fig 2 Name Pair of Electrostatic Gloves 46 CN080...

Страница 6: ...8BP AP NO 5 23 electronic screw driver PROCESS DESCRIPTION Oper Parameter Fix the key board with screw 1 k 3 5 0 5kgf cm Fix the wifi board with screw 2 k 5 1kgf cm Fix the IR board with screw 3 k 5 1...

Страница 7: ...issed slip teeth etc Plug the wire IR key wifi LB LVDS into mainboard socket Turn the mainboard and fix it with screw 1 k 5 1kgf cm PROCESS DESCRIPTION Oper Parameter Pair of Electrostatic Gloves elec...

Страница 8: ...m and stick fiber tape Remark Electrostatic Mark FIXTURES INSTRUMENTS Name Pair of Electrostatic Gloves PROCESS DESCRIPTION Oper Parameter Trim and stick the fiber tape 3 The processes is operated on...

Страница 9: ...tie to coordinate plank and lift lightly non throwing motion etc 3 Forbid strictly brutal force operating behavior in order to avoid any risk of damage to the LCD screen Examine whether the screen spe...

Страница 10: ...O is right for the machine 3 There should be no deformation of the surface shell de oiling no scratching and other undesirable phenomena Take out screen module on the workpalce shown in the left pictu...

Страница 11: ...about 30 CM length and 45 degree angel between Oin Blower and worktable Take a cable with one resistance of 1M to connect RF of mainboard and the copper PROCESS DESCRIPTION Oper Parameter Before plug...

Страница 12: ...g and stick the LVDS wire and LB wire as fig 1 Fix the small back cover on the module as fig 1 Name Pair of Electrostatic Gloves FIXTURES INSTRUMENTS Ass y No H7 KD270NZG UR0 Section CTV ASSEMBLY Desc...

Страница 13: ...x small back cover with screws 16 18 as left picture k5 1kgf cm PROCESS DESCRIPTION Oper Parameter Fix small back cover with screws 1 14 as left picture k 3 5 0 5kgf cm Fix small back cover with screw...

Страница 14: ...he stickers Side AV film Lower AV film and no lable at the location on RCas the le figure Film requires snapping stickers in place can not shave the corners of bubbles and other PROCESS DESCRIPTION Op...

Страница 15: ...henomenon Check there is not a foreign body around the surface of the shell and the screen and the Check whether the case has depression distorted tilt surface scratches dirt and other undesirable phe...

Страница 16: ...s tilte invert and other undesirable Take clean rag to clean the screen surface Plastic components front shell Check no deform stains scratches oil teeth broken columns cracks paint silk screen blur a...

Страница 17: ...Withstanding voltage tester is qualify Otherwise it s a problem of Withstanding voltage tester or simulated load and it s notified length follow up 2 Insulation esistance Test Set the parameters acco...

Страница 18: ...ds 2 Operator should wear Gloves when operating 3 The processes is operated on a strict self test to prevent defective products into the next process sound checking items standard 1 have sound every c...

Страница 19: ...9 R03P80 BAT 74 004006 12CR power wire 63 B4020T BF5G screws for stand FIXTURES INSTRUMENTS 74 022032 6WEEM Name 51 DC0160 0CR0HG 72 KD27BP X089L manual 41 UK0150 0KK02 PROCESS DESCRIPTION Oper Parame...

Страница 20: ...With staples of the carton base by binding machine as shown in fig 1 Stick packing tape of the carton base by adhesive tape machine as shown in fig 1 Stand up the carton Set bottom foampoly into carto...

Страница 21: ...n the back side of the machin shown in the left figure Before covering the TV set bag check whether serial number label is consistent with the inport sticker and not mislabelling When a certain set of...

Страница 22: ...e screen with the arrow facing ployfoam place we must not put the other direction Prepared Bin Tang Checked by Approved by bag S T Total PRECAUTIONS 1 The real goods used above items must be the same...

Страница 23: ...ctrostatic Mark Ass y No H7 KD270NZG UR0 Section CTV ASSEMBLY FIXTURES INSTRUMENTS Name Pair of Electrostatic Gloves PROCESS DESCRIPTION Oper Parameter Take processed attachments fixed into carton as...

Страница 24: ...on the TV sets which arrow of top ployfoam should point carton positive as Fig 1 Staples of the carton base by binding machine then stick packing tape of the carton base by adhesive tape machine show...

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