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Introduction 

HarmonicShield

®

 

HSD IOM Manual - Rev. D 

 

Connections 

Before Connecting 

Always consult the drive manufacturer’s safety, installation and operation instructions prior to connecting the HarmonicShield

® 

to the drive. 

Warning 

Avoid contact with line voltage when checking for power. 

Failure to follow the safety instructions set forth in this manual can result in serious injury or 

death. 

Warning 

Exercise caution when connecting the filter to the drive. Internal filter components may carry 

dangerous voltage which can cause death or serious injury upon contact.  

Table 1 – Motor Power Terminal Wire Size Capacity Range and Tightening Torque (Cu) 

 

Unit 

 

Line/Load Connections 

Ground Connection 

Hp 

Std. Lug Kit 

P/N 

Wire Range** 

Torque in-lbs (N-m)  Wire Range** 

Torque in-lbs (N-m) 

3 to 30 at 480 Volt 

N.A.* 

18 AWG - 4 AWG 

30 in-lbs (3.4 N-m) 

Two 14 AWG to 2/0 

45 in-lbs (5.1 N-m) 

3 to 50 at 600 Volt 

N.A.* 

18 AWG - 4 AWG 

30 in-lbs (3.4 N-m) 

Two 14 AWG to 2/0 

45 in-lbs (5.1 N-m) 

40 to 60 at 480 Volt 

N.A.* 

18 AWG - 4 AWG 

35 in-lbs (4 N-m) 

Two 14 AWG to 2/0 

50 in-lbs (5.6 N-m) 

60 & 75 at 600 Volt 

N.A.* 

18 AWG - 4 AWG 

35 in-lbs (4 N-m) 

Two 14 AWG to 2/0 

50 in-lbs (5.6 N-m) 

75 at 480 Volt 

LK00 

2/0 - 14 AWG 

50 in-lbs (5.6 N-m) 

Two 14 AWG to 2/0 

50 in-lbs (5.6 N-m) 

100 at 480 Volt 

LK01 

2/0 - 14 AWG 

50 in-lbs (5.6 N-m) 

Two 14 AWG to 2/0 

50 in-lbs (5.6 N-m) 

100 at 600 Volt 

LK00 

2/0 - 14 AWG 

50 in-lbs (5.6 N-m) 

Two 14 AWG to 2/0 

50 in-lbs (5.6 N-m) 

125 at 480 Volt & 150 at 

600 Volt 

LK02 

250kcmil - 6 AWG 

375 in-lbs (42 N-m)  Two 14 AWG to 2/0 

50 in-lbs (5.6 N-m) 

125 at 600 Volt 

LK01 

2/0 - 14 AWG 

50 in-lbs (5.6 N-m) 

Two 14 AWG to 2/0 

50 in-lbs (5.6 N-m) 

150 to 250 at 480 Volt 

LK03 

600kcmil - 4 AWG 

500 in-lbs (56 N-m)  Two 14 AWG to 2/0 

50 in-lbs (5.6 N-m) 

200 to 300 at 600 Volt 

LK03 

600kcmil - 4 AWG 

500 in-lbs (56 N-m)  Two 14 AWG to 2/0 

50 in-lbs (5.6 N-m) 

300 to 400 at 480 Volt 

LK04 

Two 350kcmil - 6 AWG  375 in-lbs (42 N-m)  Two 14 AWG to 2/0 

50 in-lbs (5.6 N-m) 

350 to 500 at 600 Volt 

LK04 

Two 350kcmil - 6 AWG  375 in-lbs (42 N-m)  Two 14 AWG to 2/0 

50 in-lbs (5.6 N-m) 

450 & 500 at 480 Volt 

LK05 

Two 600kcmil - 4 AWG  500 in-lbs (56 N-m)  Two 350MCM - 6 AWG  375 in-lbs (42 N-m) 

600 at 480 & 600 Volt 

LK06 

Three 600kcmil - 2AWG  375 in-lbs (42 N-m)  Two 350MCM - 6 AWG  375 in-lbs (42 N-m) 

*For HSD units 60Hp and under no lug kit is available. Instead field connections are made to the reactor mounted standard option terminal block. 

**Wire range specified is lug wire range. Follow NEC guidelines to determine minimum acceptable wire ampacity required for application. 

Table 2 – Optional Contactor 

Unit 

Contactor Control Connection (optional) 

 

HP 

Wire Range 

Torque in-lbs (N-m) 

All Units 

22AWG - 12 AWG 

5 in-lbs (0.56 N-m) 

 

 

 

!

!

Содержание HarmonicShield Series

Страница 1: ...armonic Filter Installation Operation and Maintenance Manual TCI LLC W132 N10611 Grant Drive Germantown Wisconsin 53022 Phone 414 357 4480 Fax 414 357 4484 Helpline 800 TCI 8282 Web Site www transcoil...

Страница 2: ......

Страница 3: ...rectifiers but actual THID levels can vary by load and or speed therefore cannot be guaranteed Consult factory for assistance when applying HSD filters on these types of equipment MINIMUM SYSTEM REQU...

Страница 4: ...em or transmitted in any form or by any means mechanical electronic photocopying recording or otherwise without the prior written permission of TCI LLC The information in this manual is subject to cha...

Страница 5: ...nning 5 Installation Guidelines 6 Connections 7 HSD Filter Operation 8 Installation 9 Maintenance and Service 10 Product Description 11 Standard Product Ratings and Dimension Tables 15 Standard Option...

Страница 6: ......

Страница 7: ...to a serious fault condition physical injury or death Cautions are used to call attention to instructions that describe steps that must be taken to avoid conditions that can lead to a malfunction and...

Страница 8: ...arning The HSD does not have any user serviceable parts Please return your filter to TCI for servicing or refer service to TCI authorized service personnel Failure to do so can void your product warra...

Страница 9: ...ly inspected and functionally tested at the factory and carefully packaged for shipment When you receive the unit you should immediately inspect the shipping container and report any damage to the car...

Страница 10: ...situations other than those originally specified or c subjected to negligence accident or damage by circumstances beyond TCI s control including but not limited to improper storage installation opera...

Страница 11: ...orne contaminants excessive dirt or liquids The unit is to be installed in an environment where it will not be exposed to Corrosive liquids or gasses Explosive or combustible gases or dust Excessive a...

Страница 12: ...hat apply to the installation site The ground connection must be made using a wire conductor Metallic conduit is not a suitable grounding conductor The integrity of all ground connections should be pe...

Страница 13: ...50 in lbs 5 6 N m 100 at 480 Volt LK01 2 0 14 AWG 50 in lbs 5 6 N m Two 14 AWG to 2 0 50 in lbs 5 6 N m 100 at 600 Volt LK00 2 0 14 AWG 50 in lbs 5 6 N m Two 14 AWG to 2 0 50 in lbs 5 6 N m 125 at 480...

Страница 14: ...nce with the Installation Guidelines section of this manual Check to make sure power and ground connections are torqued to recommended torque value Check to make sure the enclosure openings on the bot...

Страница 15: ...e following are the key points to be followed for a successful installation These points are explained in detail in the following sections of this manual Make sure that the installation location will...

Страница 16: ...ed All electrical connections must be re torqued annually Troubleshooting Warning Only qualified electricians should carry out all electrical installation and maintenance work on the HSD filter Discon...

Страница 17: ...nical Support for additional information and support on sizing HSD harmonic filters for your non six pulse diode front end VFD applications The HSD is a passive filter connected in series with the inp...

Страница 18: ...HarmonicShield Product Description 12 HSD IOM Manual Rev D Figure 2 HSD Connection Diagram 15HP and Above...

Страница 19: ...rated continuous operating current RMS amps System Voltage the rated 3 phase line voltage RMS volts Hz the rated frequency 60 Hz Phase 3 The HSD filter is designed for use only with 3 phase power Draw...

Страница 20: ...ficance of each character in the HSD part number The example part number HSD0150AW30000 designates an HSD filter that is rated 150 HP 480 volts 60 Hz It includes a line reactor tuning reactor and capa...

Страница 21: ...95 30 49 NA 300 E3R2 TALL 25 12 15 43 19 50 102 105 40 62 NA 500 E3R2 TALL 25 12 15 43 19 50 143 146 50 73 NA 550 E3R2 TALL 25 12 15 43 19 50 143 146 60 85 NA 675 E3R3 S 22 12 20 43 28 50 185 188 75...

Страница 22: ...3R2 TALL 25 12 15 43 19 50 143 146 50 53 NA 700 E3R2 TALL 25 12 15 43 19 50 143 146 60 66 NA 900 E3R3 S 22 12 20 43 28 50 185 188 75 83 LK00 1000 E3R3 S 22 12 20 43 28 50 186 189 100 103 LK01 1050 E3R...

Страница 23: ...g or storage 95 non condensing Enclosure options UL Type 1 and Type 3R Agency approvals or certifications cUL US Listed to UL508 Insertion Impedance 10 at full load current Performance Guarantee To me...

Страница 24: ...step drives SCR Direct Current DC motor drives thyristor furnaces battery chargers electroplating supplies or other types of non linear loads In many cases the filter power rating Hp or kW will diffe...

Страница 25: ...TCI Technical Support for additional information and support on sizing HSD harmonic filters for your non six pulse diode front end VFD applications The HSD harmonic filter is a passive filter connect...

Страница 26: ...e 3 in 3 out and a ground lug along with all necessary mounting hardware The lug option can be ordered pre installed at our factory or may be ordered separately as a customer installed kit Lugs TCI ha...

Страница 27: ...e major harmonic currents demanded by Variable Frequency Drives VFDs This greatly reduces the amount of harmonic currents flowing through the electrical power distribution system bringing those harmon...

Страница 28: ......

Страница 29: ...10611 Grant Drive Germantown Wisconsin 53022 Phone 414 357 4480 Fax 414 357 4484 Helpline 800 TCI 8282 Web Site www transcoil com 2017 TCI LLC All rights reserved Publication No 30208 Effective 9 13 2...

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