Taylor-Wharton XL-45HP Скачать руководство пользователя страница 2

Pressure Hazard – 

The containers covered by this literature may contain pressures up to

350 psig (24 bar/2413 kPa) for the XL-45HP/50HP/55HP and pressures up to 500 psig (34

bar/3447 kPa) for the XL-50VHP. Sudden release of this pressure may cause personal

injury by issuing cold gas or liquid, or by expelling parts during servicing. Do not attempt

any repairs on these containers until all pressure is released, and the contents have been

allowed to vaporize to ensure no pressure build-up can occur.

Extreme Cold-Cover Eyes and Exposed Skin – 

Accidental contact of the skin or eyes

with any cryogenic liquid or cold issuing gas may cause a freezing injury similar to frost-

bite. Protect your eyes and over your skin when handling the container or transferring

liquid, or in any instance where the possibility of contact with liquid, cold popes and cold

gas may exist. Safety goggles or a face shield should be worn when withdrawing liquid or

gas. Long-sleeved clothing and gloves that can be easily removed are recommended for

skin protection. Cryogenic liquids are extremely cold and will be at temperatures below -

300°F (-184°C) under normal atmospheric pressure.

Keep Equipment Well Ventilated – 

Although some of the gases used in these contain-

ers are non-toxic and non-flammable, they can cause asphyxiation in a confined area

without adequate ventilation. An atmosphere that does not contain enough oxygen for

breathing will cause dizziness, unconsciousness, or even death. These gasses cannot

be detected by the human senses and will be inhaled normally as if they were air. Ensure

there is adequate ventilation where these gasses are used and store liquid containers

outdoors or only in well ventilated are.

Replacement Parts Must be “Cleaned for Oxygen Service” – 

Some materials, espe-

cially non-metallic gaskets and seals, can be a combustion hazard if used in oxygen or

nitrous oxide service, although they may be acceptable for use with other cryogenic liq-

uids. Use only Taylor-Wharton recommended spare parts, and be certain parts used on

oxygen or nitrous oxide equipment marked “cleaned for oxygen service”. For information

on cleaning, consult the Compressed Gas Association (CGA) pamphlet G-4.1, “Cleaning

for Oxygen Service” or equivalent industrial cleaning specifications.

Install Relief Valves in Cryogenic Liquid Lines - 

 When installing piping of fill hose

assemblies, make certain a suitable safety relief valve is installed in each section of

plumbing between shut-off valves. Trapped liquefied gas will expand as it warms and may

burst hoses or piping causing damage or personal injury.

The XL-45HP, XL-50HP, XL-55HP and XL50VHP are vacuum insulated, stainless steel

containers designed to store and transport cryogenic liquid oxygen, nitrogen, argon, car-

bon dioxide, and nitrous oxide. Built to DOT 4L standards, these containers may be used

for over the road transportation of cryogenic fluids, as well as on-site storage and supply

in a wide range of applications.

As rugged, long holding time, self-contained gas supply systems, these cylinders are

capable of providing continuous flow rates of up to 150 cfh (3.9 cu.m/h) in carbon dioxide

service, up to 110 cfh (2.9 cu.m/h) in nitrous oxide service, up to 350 cfh (9.2 cu.m/h) in

other gas services. The XL-45HP/50HP/55HP are designed to hold liquid with a relief valve

setting of 350 psig (24 bar/2413 kPa) and the XL-50VHP with a relief valve setting of 500

psig (34 bar/3447 kPa), which provides greater holding times than lower pressure cryo-

genic containers

CONTAINER

SAFETY

NOTE:

For detailed

information on the

handling of cryogenic

liquids, refer to the

Compressed Gas

Association

publication: P-12

“Safe Handling of

Cryogenic Liquids”

available from the

Compressed Gas

Association, Inc. 1235

Jefferson Davis

Highway, Arlington,

VA  22202.

NOTE:

The Xl-50VHP is not

designed to store or

transport cryogenic

liquid nitrous oxide.

GENERAL

INFORMATION

2

Содержание XL-45HP

Страница 1: ...gulator Do not attempt to use or maintain this unit until you read and understand these instructions Do not permit untrained persons to use or maintain this unit If you do not fully understand these i...

Страница 2: ...if used in oxygen or nitrous oxide service although they may be acceptable for use with other cryogenic liq uids Use only Taylor Wharton recommended spare parts and be certain parts used on oxygen or...

Страница 3: ...cfh 2 9 cu m h 110 cfh 2 9 cu m h 110 cfh 2 9 cu m h N A ReliefValveSetting 350 psig 350 psig 350 psig 500 psig 24 bar 2413 kPa 24 bar 2413 kPa 24 bar 2413 kPa 34 bar 3447 kPa Inner Container Bursting...

Страница 4: ...tion q When loading or unloading the container from a truck use a hand truck lift gate crane or parallel loading dock Never attempt to manually lift the unit q To move the container over rough surface...

Страница 5: ...a mean of introducing heat from outside the container s insulated jacket to vaporize liquid as gaseous product is withdrawn The capacity of this circuit is sufficient to vaporize at flow rates up to...

Страница 6: ...re quired CGA connection that matches the gas service for which the container is configured The LIQUID Valve Liquid product is added or withdrawn from the container through the connection controlled b...

Страница 7: ...icator band This gauge is an indication of approximate container contents only and should not be used for filling liquid cylinders should be filled by weight Relief Devices These cylinders have a gas...

Страница 8: ...capacity is required an ac cessory external vaporizer is available When an external vaporizer is sued it must be connected to the USE valve and the regulator moved to the output of the external vapor...

Страница 9: ...ainer is being filled with CO2 it may be necessary to pressurize the container with gaseous CO2 before beginning the fill Pressure Transfer Filling Method Filling a liquid cylinder using the pressure...

Страница 10: ...to the VENT valve on the cylinder Both the fill line and the container should be pre cooled prior to beginning the fill process Proper full weight is determined by the previ ously explained method 1 O...

Страница 11: ...ervice Hose Length Connections s Fittings Number Inert N2 Ar Service 4ft 1 2m StainlessSteel LIQUID or VENT Valve CGA 295 to 3 8 in NPT 1700 9C65 6ft 1 8m StainlessSteel LIQUID or VENT Valve CGA 295 t...

Страница 12: ...and VENT valves then changing the liquid level gauge scale by changing its plastic cover and revising product decals Parts are available in kit form for each gas service as illustrated in the followi...

Страница 13: ...the change REGULATOR ADJUSTMENT RANGES Part No Normal Setting Range Delta 8816 1060 400 psig 300 to 600 psig 28 bar 20 7 to 41 bar 2758 kPa 2068 to 4137 kPa 6999 9018 300 psig 200 to 350 psig 20 psig...

Страница 14: ...roceeding 2 Close the on off valve and the Dump valve 3 Slightly open the high pressure cylinder valve 4 Set the high pressure regulator above the desired set point for the Pressure Building setpoint...

Страница 15: ...ill not hold liquid NER Testing If a loss of vacuum integrity is suspected the container s Normal Evaporation Rate NER should be checked The test measures the actual product lost over time so you can...

Страница 16: ...touch the side or bottom of the tube The yellow level indicator of the gauge should indicate a full level reading with the oxygen scale If the gauge fails to indicate a full liquid level the assembly...

Страница 17: ...drop the float rod straight through the guide ring inside the cylinder 4 To confirm that the rod is correctly positioned in the cylinder stop where you can still grasp the top of the rod see illustra...

Страница 18: ...to about 20 ft lbf 2 8 kgf m Leak check the connection of gauge body to the flange CAUTION When installing the gauge assembly care must be taken to ensure that the float rod is inserted through the gu...

Страница 19: ...alve Disassembly Instructions 1 Open valve by turning handwheel counterclockwise as far as it will go to release any trapped gas in the system 2 Using a screwdriver remove Handwheel Screw and Washer b...

Страница 20: ...nnet to 80 ft lbf 11 kgf m torque 6 Install Bonnet Washers over Stem on Bonnet 7 Place Handwheel over Stem on Bonnet 8 Install Seal 6 over Stem into recess of Handwheel 9 Install Seal Washer 5 over Se...

Страница 21: ...on container Use a rubber hammer to drive the rubber shock ring back into place 5 Using a in drill but drill holes through the rubber so that the carriage bolt slides in smoothly 6 The holes in foot r...

Страница 22: ...ce bursting bursting disc disc Pressurize container and check relief valve operation 5 3 Leaks in valves or 3 Leak test and repair leaks plumbing For valve repairs see Maintenance section 4 Cold liqui...

Страница 23: ...e Economizer Regulator set regulator when in use above relief valve setting Economizer side of regulator clogged or stuck open Container vents after This may be caused by Symptom should go away fill b...

Страница 24: ...re AL36590 0568 1 800 898 2657 in USA and Canada Accessories available for use with Taylor Wharton XL Series containers are Manifolds Automatic and Manual Container Hand Trucks Vaporizers adding up to...

Страница 25: ...06 9C14 2 Each 7 Safety Head 525 psig 36 bar 3620 kPa 1705 9C12 2 Each Safety Head 750 psig 52 bar 5171 kPa for XL 50VHP Only 7815 3085 2 Each 8 Relief Valve 500 psig 34 bar 3447 kPa not for C02 for X...

Страница 26: ...oxide 7355 4712 5 Each Decal Carbon Dioxide GL55 9C54 A R Decal Nitrogen GL55 9C51 A R Decal Oxygen GL55 9C52 A R Decal Argon GL55 9C53 A R Decal Nitrous Oxide GL55 9C55 A R Decal Warning 1700 9C07 4...

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