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Taylor-Dunn C0-426-48AC, Инструкция по обслуживанию и замене запасных частей

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Wire Diagram

Page  66

C-426

C-426

DIAGRAM PART NUMBERS

Wire diagrams are too large to be legible when printed at this size. The wire diagram for this vehicle is included on 

the Vehicle Documentation CD provided with the vehicle.
The diagram #’s for this vehicle are: SCH-00102
This vehicle diagram as well as other Taylor-Dunn vehicle diagrams can be downloaded from the Taylor-Dunn web 

site at www.taylor-dunn.com.

CONNECTOR #1

CONTROL PANEL BOX

CONNECTOR #2

14

CONTROL PANEL BOX

15

16

CONNECTOR #2

11

13

12

Violet/Black

3

White

LIGHT SWITCH

BRAKE

Red/White

Violet/Black

Red/White

1

2

SEAT

SWITCH

White

Back up

9

Black/White

Red/Black

11

10

Black/White

Gray

6

7

5

White

All White

CONTROL PANEL BOX

White

Brake

Blue

Tail

LEFT LIGHT

White

Black/White

Gray

Brown

Green

White

Brake

RIGHT LIGHT

Back up

Red

9

CONNECTOR #1

White

21

23

22

19

18

White

Blue/White

Violet/Black

Blue/Black

4

8

3

5

Black

White/Black

2

1

Yellow/Blk

Red

Blue/White

CB2

Black

Red

CB1

Horn

CB3

Red

Red/Black

Red/Black

Red

Violet/White

DISCONNECT MAIN BATTERY

Green/Black

12V OUT

CONVERTER

12v DC

-

+

-

48v

+

Red/White

Yellow

Green/Black

White/Black

Blue/Black

Violet/Black

9

16

11

Black/White

13

12

33

22

1

RED

Gray/black

Black/White

Brown

Brown

Brown

Green

Gray

Gray

Gray

CB4

Black

Black

Black

Black

7

24

Gray/Black

Green

Brown

Gray

Black/White

Red/Black

Gray/White

Gray/White

Yellow

Yellow

Violet/White

Violet

MOTOR

Phase V

Phase U

ENCODER

Phase W

E.BRAKE

1

2

3

4

2

1

1

2

5

6

7

8

13

12

SWITCH

BRAKE REGEN

17

Green/White

26

31

32

25 OHMS

1

2

3

4

29

28

25

Red

Blue

Red

Black/White

Black

Black/White

Blue

Brown/White

Green

Red

Black

Gray/black

Red/White

White/Black

Blue/Black

Violet

2

8

7

1

9

3

Motion

Alarm

85

86

87

30

87a

RELAY PLUG

VIEW FROM HARNESS SIDE

87

86

85

87a

30

RELAY 1

Receptacle View from pin side

Plug View from wire side

10

7

16

11

14

CONNECTOR #2

1

3

2

6

Plug View from wire side

Receptacle View from pin side

15

10

21

16

24

20

CONNECTOR #1 & 3

1

5

4

4

9

CONNECTOR #4

1

12

35

24

Pin # | Function

1     | Key Switch

5     | Brake Out

6     | ISO Coil

7     | I/O Ground

8     | Motor Temperature

10    | Brake Switch

11    | Foot Switch (FS1)

12    | Low Speed

16    | Throttle In

22    | Forward

25    | +12 volts Out

26    | +5 volts Out

28    | Tx (serial buss)

29    | Rx (serial buss)

31    | Encoder In

32    | Encoder in

33    | Reverse

13    | ISO Return

9     | Seat Interlock

CONNECTOR #4

CONNECTOR #4

CONTROL PANEL BOX

1

2

3

1

2

3

4

5

6

7

8

9

Main

Contactor

Brake

Bypass

Red

Black

Gray/black

Green

Violet

Black/White

Red

Red

Red/Black

White

Violet

Red

Green/White

Blue

Red/White

White/Black

Blue/Black

Green

Black/White

Blue

25 OHMS

Shown in run

position

Brake bypass switch

viewed from rear

85

86

87a

30

87

Gray

Blue/White

Violet/Black

White

White

White

GROUND

White

BUS

10A

16

CONNECTOR #3

Black/White

Red/Black

Gray

Brown

13

15

14

12

11

CONNECTOR #3

White

19

23

Violet/Black

Violet/Black

Red/Black

24

Gray/White

Blue/White

Red/Black

Red/Black

White

22

21

18

Low\Tow

Speed Switch

Black

Violet/Black

Black

HEADLIGHT

White

Brown

FUSE PANEL

10A

Throttle Position Sensor

8

Red/Black

Red/Black

Violet/Black

Gray/Black

0-5v

6

Receptacle View from pin side

Plug View from wire side

Sensor connector

1

4

9
7

3
1

PCB

8

Red/Black

Red/Black

FS3

6-11v

FS1

B+ In

2

1

2

5

4

5

4

Key

Switch

B- In

9

9

Gray/Black

Red/Black

Red/Black

Red

F&R Switch

Reverse

Forward

Black/White

Gray/White

Blue/Black

White/Black

Horn

Switch

White/Black

Optional

Accessory

Switch

Green/Black

Violet/Black

Blue/Black

8

9

Light

Switch

7

5

4

Yellow/Black

Red

Black

2

3

1

F&R Switch

View from Rear

Red/Black

Gray/White

Black/White

Yellow/Black

Green/Black

TOP

Blue/Black

White/Black

Red/Black

Brown

Red

CONNECTOR #4

Black

Green/White

Violet/Black

Violet/Black

85

86

87

30

87a

RELAY PLUG

VIEW FROM HARNESS SIDE

Violet/

Black

Red

Gray/black

Green

5

6

8

Dash Display

Connector

White

Blue

Green

White

Blue

Green

Connectors for optional accessory.

These connectors are located in the

harness below the seat.

C 426 Huskey II with battery disconnect switch

Document# SCH-00102 Revision A, 2/21/2017

Temperature

Sensor

Serial numbers starting 182120

Excluding 182746 through 183288 and 185466

Black

Black

Black

Содержание C0-426-48AC

Страница 1: ...ATING THIS VEHICLE The operator s manual contains important information regarding the safe operation of this vehicle WARNING Starting Serial Number 207500 Ending Serial Number See Introduction Chapter...

Страница 2: ...acement parts and service for our vehicles Refer to our web site www taylor dunn com for a dealer lookup application Originally Published 1 15 2018 Revision B 7 12 2018 contents subject to change with...

Страница 3: ...parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access to the internet you can call th...

Страница 4: ...n invaluable asset and it is an asset we cherish and protect Our guiding principle is to provide application specific solutions which are reliable efficient and economical Our domestic and internation...

Страница 5: ...Maintenance 17 Special Tool List 21 Lubrication 25 Front Axle 29 Steering 39 Brakes 49 Motor 57 Motor Controller 61 Wire Diagram 65 Batteries 67 Tires Wheels 73 Suspension 77 Hardware Information 79...

Страница 6: ......

Страница 7: ...ure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Introduction About this manual 8 Who Should Read This Manual 8 How To Use This Manual 8 Conventions 9...

Страница 8: ...ate Taylor Dunn manual Each Taylor Dunn manual references the applicable models and serial numbers on the front cover Please be aware of all cautions warnings instructions and notes contained in this...

Страница 9: ...E This signal word will not be accompanied by the safety alert symbol NOTICE will indicate a condition that if not avoided may result in property damage Property is defined as the vehicle components i...

Страница 10: ...ures and lead acid batteries Of the Operator A vehicle shall not be operated until the operator has successfully completed an operator training course provided by the owner of the vehicle The operator...

Страница 11: ...n in the illustrations below WEB SITE REGISTRATION Registering on the Taylor Dunn web site will give you access to a wealth of information about your vehicle and the entire Taylor Dunn line of vehicle...

Страница 12: ...Page 12 MC 425 15 Introduction C 426 Notes...

Страница 13: ...ts Service Maintenance Guidelines Service Maintenance Guidelines READ ME FIRST Maintenance Guidelines and General instructions 14 Vehicle Modifications 15 Replacement Parts 16 Using Non OEM Replacemen...

Страница 14: ...tached to the left and right side of the vehicle Failure to properly support the vehicle may result in the vehicle tipping over causing severe bodily injury and or property damage WARNING The vehicle...

Страница 15: ...ration shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingly 191...

Страница 16: ...cle To maintain peak performance always use original Taylor Dunn replacement parts intended for use on your vehicle Taylor Dunn components are designed and tested for use on specific Taylor Dunn model...

Страница 17: ...tative Maintenance Preventative Maintenance Daily Visual Inspection 18 Pre Operation Inspection 18 Maintenance Schedule 18 Interlock Switch Inspection 20 Start Switch 20 High Pedal Disable HPD 20 Oper...

Страница 18: ...ar and side view mirror adjustments Steering operation Brake operation service and park brake Tire pressure visual inspection only Proper operation of trailer hitch This section is one section of a co...

Страница 19: ...and lubricate motor coupler Inspect motor park brake blow out dust Clean battery compartment Inspect and tighten all hardware 1st 300 hours then every 1200 hours Tighten steering shaft couplers and or...

Страница 20: ...hicle should operate normally High Pedal Disable HPD Sit in the approved operator position turn the start switch ON Press and hold the throttle pedal to the floor Select a direction The vehicle should...

Страница 21: ...Table of Contents Special Tool List Special Tool List Controller Programming 22 Troubleshooting Guide 24...

Страница 22: ...68 Diagnostics only 62 027 00 Test Light Used for testing electrical circuits Switchable for 12 24 36 48 volt systems Required to complete troubleshooting provided in the vehicle service manuals 70 44...

Страница 23: ...shutoff when cell is full 77 200 00 Hydrometer Used for testing battery electrolyte Illustration is of a typical hydrometer actual hydrometer type may vary 96 500 48 GT Drive Oil Fill Plug Tool Used...

Страница 24: ...ow Brake Pedal Air in brake lines Bleed brake system Master cylinder fluid level low Fill master cylinder and bleed system Brake pedal linkage out of adjustment Adjust linkages Hard Brake Pedal Faulty...

Страница 25: ...Table of Contents Lubrication Lubrication Lubrication and Fluids Chart 26 Hazardous Waste Disposal 26 Lubrication Diagram 27...

Страница 26: ...9 Fill Plug SD 1 1 4 Liters SAE 80W90 Gear Oil 10 Motor Coupler 1 Part 94 421 34 Moly Paste Grease 11 Fill Level SD Axle 1 0 75 Liters SAE 80W90 Gear Oil HAZARDOUS WASTE DISPOSAL This vehicle contains...

Страница 27: ...Lubrication Page 27 MC 425 15 C 426 LUBRICATION DIAGRAM GT Rear Axle Lubrication SD Transaxle Front End Lubrication...

Страница 28: ...Lubrication Page 28 C 426 MC 425 15 Notes...

Страница 29: ...ront Axle Remove 30 Install 30 Disassemble 31 Inspect Front Wheel Bearings 32 Adjust Front Wheel Bearings 32 Front Wheel Alignment 33 Inspection Axle Centers 33 Center the Wheels 33 Toe In 34 Replace...

Страница 30: ...n links and remove the axle from the vehicle INSTALL 1 Raise the front of the vehicle and support with jack stands 2 Install the front axle in reverse order of removal Note Use all new cotter pins Not...

Страница 31: ...ocedures Replace the Steering Knuckle Replace the King Pins and Bushings Note The front axle does not have to be removed unless the axle beam must be replaced Refer to Front Axle Removal and Installat...

Страница 32: ...e the front wheel s off of the ground and support with jack stands 2 While rotating the wheel tighten the front axle nut until the wheel is difficult to rotate 3 Continue to rotate the wheel for 5 com...

Страница 33: ...nt Note Do not continue with the front end alignment until the axle centers are properly adjusted This section is one section of a complete service manual Before starting any procedure read all warnin...

Страница 34: ...ie rod so that the distance at the front and rear of the tires is the same 14 Position the ball joint clamps as shown and tighten to torque specified in the table at the end of this section 15 Untie t...

Страница 35: ...RING KNUCKLE 1 Raise the front of the vehicle and support with jack stands 2 Remove the tire wheel assembly Refer to Tires and Wheels section for information regarding removing the tire wheel assembly...

Страница 36: ...orientation of the bearing or washers in your vehicle 1 Raise the front of the vehicle and support with jack stands 2 Remove the steering knuckle Refer to Replace the Steering Knuckle for information...

Страница 37: ...to 0 878 to 0 880 inches 22 30 to 22 53 mm King Pin Bushings Ream or broach to 0 8755 to 0 8765 inches 22 24 to 22 26 mm Toe In 0 0 25 inches 6 3 mm HARDWARE TORQUE Description Foot Pounds Newton Met...

Страница 38: ...Front Axle Page 38 C 426 MC 425 15 Notes...

Страница 39: ...ions that are located in the Service Guidelines chapter WARNING Steering Inspect Ball Joints 40 Adjust Steering Gear 40 Replace Ball Joint 41 Replace Steering Wheel 41 Replace Steering Shaft 42 Pitman...

Страница 40: ...fer to Replace the Ball Joints section for information regarding removing the ball joint from the drag link 3 Loosen the gear lash jam nut and the worm bearing adjuster jam nut 4 Unscrew the gear lash...

Страница 41: ...Release the park brake and test drive This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guideli...

Страница 42: ...lines steering wheel splines and the upper steering shaft bushing 8 Install the steering shaft in reverse order using a new pinch bolt Orientate the shaft so that the pinch bolt is opposite the flat i...

Страница 43: ...for information regarding centering the steering gear 2 Install the pitman arm parallel with the input shaft orientated as shown in the illustration 3 Torque the pitman arm nut to torque specified at...

Страница 44: ...adjuster 3 Remove the side cover pitman shaft assembly by removing the three side cover bolts and then pulling the assembly out of the housing Note The side cover pitman shaft assembly normally does...

Страница 45: ...worm bearing on the worm shaft and install the worm shaft ball nut assembly into the housing being careful not to damage the worm shaft seal 21 Install the assembled worm bearing adjuster into the hou...

Страница 46: ...Steering Page 46 C 426 MC 425 15 Exploded View of Steering Gear...

Страница 47: ...RE TORQUE Description Foot Pounds Newton Meters Ball Joint Clamp 28 32 37 9 43 4 Rod End Stud Nut 20 25 27 1 33 9 Rod End Jam Nut 20 25 27 1 33 9 Ball Joint Castle Nut 40 45 54 2 61 Steering Wheel Nut...

Страница 48: ...Steering Page 48 C 426 MC 425 15 Notes...

Страница 49: ...the Service Guidelines chapter WARNING Brakes General Guidelines and Safety 50 Front Brake 51 Service Limits 51 Inspection 51 Replace Pads 51 Rear Brake 52 Service Limits 52 Inspection 52 Replace Pads...

Страница 50: ...is the possibility that the original brake pads shoes were replaced with aftermarket pads shoes containing asbestos Since this possibility does exist the brake pads shoes should be handled as if they...

Страница 51: ...uid from the master cylinder until it is 1 2 full 3 Raise the front of the vehicle and support with jack stands 4 Remove the tire wheel assembly Refer to Tires and Wheels section for information on re...

Страница 52: ...3 Raise the rear of the vehicle and support with jack stands 4 Remove the tire wheel assembly Refer to Tires and Wheels section for information on removing the tire and wheel assembly 5 Remove the bra...

Страница 53: ...e end of the piston Fig 2 8 Insert the rubber boot piston into the brake body making sure that the boot is properly seated in the groove Fig 3 9 Press the pistons all the way down into the brake body...

Страница 54: ...e is still air in the brake lines 10 Repeat this process with each of the other wheels Note When finished top off the master cylinder with fluid See Check Master Cylinder Fluid for information on fill...

Страница 55: ...e spring mounting bolt and the pedal stop bolt so that one thread shows beyond the locknut See arrows in the illustration 3 Tight the brake pedal pivot bolt so that the brake pedal moves freely with n...

Страница 56: ...ix Description Foot Pounds Newton Meters Brake Body Bolts 11 14 9 SERVICE LIMITS Description Imperial Metric Disc brake Pad minimum lining 00625 inch 1 58 millimeter Front rotor minimum thickness 0 20...

Страница 57: ...ervice manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Motor Motor Identification 58 Remove Install 58 Inspect Testin...

Страница 58: ...to inspect the bearing Raise the rear wheels off of the ground and support with jack stands Place a mechanics stethoscope on the rear motor housing and listen to the bearing noise A faulty bearing wi...

Страница 59: ...nd should be able to be removed by hand 3 Install two 10 32 x 2 machine screws into the two open holes in the brake assembly These screws will hold the assembly together when it is removed from the mo...

Страница 60: ...Motor Page 60 C 426 MC 425 15 Notes...

Страница 61: ...Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Motor Controller Remove Install 62 Inspect 62 Receptacles 62 Base Plate 62...

Страница 62: ...ing plate 4 Attach the wires to the studs and torque per specification listed in the table at the end of this section Note DO NOT allow the wires to rotate while torquing the bolts see notice above 5...

Страница 63: ...ded to the controller using a laptop or PC with the 1314 application and cable Refer to the Tools section for part numbers If you have a special application that may require modified parameters contac...

Страница 64: ...Motor Controller Page 64 C 426 MC 425 15 HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Inch Pounds Newton Meters Terminal stud 85 9 6 Notes...

Страница 65: ...iagram This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Wire Diagram...

Страница 66: ...3 1 5 4 4 9 CONNECTOR 4 1 12 35 24 Pin Function 1 Key Switch 5 Brake Out 6 ISO Coil 7 I O Ground 8 Motor Temperature 10 Brake Switch 11 Foot Switch FS1 12 Low Speed 16 Throttle In 22 Forward 25 12 vol...

Страница 67: ...s that are located in the Service Guidelines chapter WARNING Batteries General Guidelines and Safety 68 Cleaning 69 Charging 69 Watering 69 Testing 70 Specific Gravity 70 Storing 70 Storage 70 Returni...

Страница 68: ...property damage A battery is a live electrical source It cannot be disconnected or neutralized Do not drop any tool or conductive object onto the battery A conductive object that comes in contact with...

Страница 69: ...evel in a battery rises while charging and will be close to its highest level after the end of a charging cycle It is recommended to fill the battery at the end of a charging cycle If the electrolyte...

Страница 70: ...any procedure read all warnings and instructions that are located in the Service Guidelines chapter and beginning of this section WARNING DO NOT attempt to test the specific gravity of a sealed batter...

Страница 71: ...oors making sure that both door properly engage the door interlock switches Note The vehicle will not operate unless the doors are properly installed 11 Connect the battery cable connector This sectio...

Страница 72: ...the cables from the battery to be removed 2 Using a battery lifting strap remove the battery from the vehicle 3 Inspect the battery compartment for corrosion If there is significant corrosion all batt...

Страница 73: ...rvice manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Tires Wheels Inflation 74 Rotation 74 Changing Tire Wheel Assem...

Страница 74: ...al This section is one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING INFLATION Soft s...

Страница 75: ...ch is not attached to the vehicle Note Refer to the FrontAxle section for information on removing the wheel on a 3 wheel vehicle 1 Loosen the wheel nuts do not remove before raising the tire off of th...

Страница 76: ...Tires Wheels Page 76 C 426 MC 425 15 HARDWARE TORQUE If hardware is not listed here refer to standard torque values in the appendix Description Foot Pounds Newton Meters Wheel nut 85 115 Notes...

Страница 77: ...one section of a complete service manual Before starting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Suspension Replace Rear Springs 78...

Страница 78: ...and support with jack stands 3 Remove the springs 4 Install new springs in reverse order 5 Test drive the vehicle REPLACE SHOCKS It is recommended to replace all four shocks as a set Note On some vehi...

Страница 79: ...tarting any procedure read all warnings and instructions that are located in the Service Guidelines chapter WARNING Hardware Information Torque Guidelines for Standard hardware 80 Hardware Identificat...

Страница 80: ...grade 2 torque value Hardware Identification Hex Head Bolts and Screws The grade of SAE bolts and screws are identified by markings on the head as illustrated to the right The grade of a metric hex he...

Страница 81: ...use a letter to indicate the grade of the nut Grade A locknuts would be the equivelent of Grade 2 hex nuts Grade B as Grade 5 and Grade C as Grade 8 NOTE Nuts with no markings are to be treated as S...

Страница 82: ...92 297 420 390 7 8 9 278 429 593 565 14 306 473 818 625 1 8 416 644 909 850 14 466 721 1018 930 1 1 8 7 590 794 1287 1700 12 662 891 1444 1850 1 1 4 7 832 1120 1817 2950 12 922 1241 2012 3330 Imperial...

Страница 83: ...10 9 12 9 3 0 50 0 38 4 0 70 0 7 2 3 5 0 80 1 7 4 5 6 1 00 2 9 7 7 11 4 8 1 00 19 9 1 25 7 18 4 27 3 10 1 00 42 1 25 40 1 50 14 1 38 55 12 1 25 71 1 50 68 1 75 24 64 118 14 1 50 111 2 00 38 103 151 16...

Страница 84: ...re for information regarding proper hardware torque All hardware should be inspected for thread damage or corrosion prior to reassembly If any evidence of damage is found then the hardware should be r...

Страница 85: ...le Shaft Assembly Rear 88 Rear Axle Transmission Assembly 90 GT TransAxle Assembly Rear 92 SD TransAxle Assembly Rear 3rd Member 94 SD TransAxle Assembly Rear Primary Reduction 95 Battery 96 Brakes Br...

Страница 86: ...lude special order options that may have been ordered for your vehicle To identify special order options refer to the original vehicle sales order Any special order options will have a K letter prefix...

Страница 87: ...lacement Parts Page 87 Not available at time of printing MC 425 15 C 426 My Vehicle information Serial Number Date Purchased Date Delivered Dealer Purchased From Salesman Name My local Parts Dealer No...

Страница 88: ...C 425 15 C 426 AXLE ASSEMBLY STEERING FRONT Inner bearing on double bearing axle does not have an oil seal or O ring Orientation of bearing should have O ring groove adjacent to O ring on outer bearin...

Страница 89: ...pin 8 3 88 239 85 3 4 NF Hex slotted nut 2 4 88 228 61 3 4 SAE Flat washer 2 5 80 017 00 Bearing 4 6 12 158 11 Wheel hub 2 7 80 103 00 Race 4 8 88 268 61 7 8 Flat washer 2 9 45 338 00 Grease seal 2 10...

Страница 90: ...Replacement Parts Page 90 MC 425 15 C 426 REAR AXLE TRANSMISSION ASSEMBLY...

Страница 91: ...099 80 5 16 NF Hex nut 2 6 88 088 62 5 16 Split lock washer 2 7 88 128 62 7 16 Split lock washer 2 8 89 111 27 10 x 1 5 x 30mm Hex bolt 2 9 70 456 03 Rear motor support bracket 1 10 96 114 12 U bolt 1...

Страница 92: ...Replacement Parts Page 92 MC 425 15 C 426 GT TRANSAXLE ASSEMBLY REAR...

Страница 93: ...T 3287113 Differential housing 1 18 GT 71979 Bearing 1 19 GT 3287143 Differential case 1 20 GT 72013 O ring 1 21 GT 3273633 Pinion nut 1 22 GT 71896 Bolt M10 x 25 mm 12 23 See Note Spacer 1 24 see gea...

Страница 94: ...66 610 67 Vent 1 8 41 989 02 Plug with O ring 1 9 N A Order assembly Housing 1 10 N A Order assembly Cover 1 11 N A Order assembly Gears Ring Pinion 1 12 N A Order assembly Race 1 13 N A Order assemb...

Страница 95: ...4 14 and 17 previous page Item No Part No Description Qty 1 Kit B Bearing 2 2 Kit B Bearing 1 3 Kit B Bearing 2 4 Kit A Seal 1 5 66 610 67 Vent 1 6 41 989 02 Plug with O ring 1 7 Bushing Dowel 2 8 N...

Страница 96: ...TERY Item No Part No Description Qty 77 059 10 BATTERY 48V 340AMPS 1 76 020 26 HANDLE SB CONNECTOR 1 76 020 25 CONNECTOR SB CABLE CLAMP 1 88 060 15 1 4 X 1 3 4 NC HEX HD CAP SCR 2 88 068 60 1 4 CUT WA...

Страница 97: ...Replacement Parts Page 97 Not available at time of printing MC 425 15 C 426...

Страница 98: ...Replacement Parts Page 98 MC 425 15 C 426 BRAKES BRAKE LINES...

Страница 99: ...ight switch regen switch adaptor 2 7 99 559 00 T fitting 1 8 99 604 66 Brake line 1 9 99 600 58 Brake line 1 10 99 605 26 Brake line 1 11 99 609 26 Brake line 1 12 99 600 57 Brake line 1 13 99 604 65...

Страница 100: ...08 01 Bushing included in rebuild kit 4 5 41 351 35 Brake body assembly includes pistons 2 6 99 588 01 Bleeder adaptor 2 7 99 588 00 Bleeder valve 2 8 See rebuild kit Brake pad Inner 2 9 See rebuild k...

Страница 101: ...ght 1 1 Brake body 1 2 32 208 01 Bushing included in rebuild kit 2 3 41 348 58 Spacer included in rebuild kit 4 4 41 350 28 1 Mounting Bracket 2 5 41 350 91 Secondary Plate 2 6a 88 067 21 Bolt 4 6b 88...

Страница 102: ...50 02 Wire clip 4 10 79 829 06 Fuse 355A starting September 2007 1 11 71 210 13 Line contactor 1 71 210 11 Mounting bracket line contactor 1 12 71 303 01 Relay 1 13 75 153 03 Harness Spy glass 1 14 78...

Страница 103: ...Light switch 1 bottom 71 039 11 High Low tow speed switch 1 2 74 010 20 Gauge Curtis Spy Glass 1 3 71 039 02 Forward and Reverse switch 1 4 71 120 10 Ignition switch 1 5 6 94 304 23 Dash panel 1 Not s...

Страница 104: ...Replacement Parts Page 104 MC 425 15 C 426 DECALS STANDARD FRAME...

Страница 105: ...4 24 Emergency stop 1 5 94 301 44 Arms and legs 1 6 94 384 61 Operator presence switch 1 7 94 384 62 Operator presence switch 2 8 94 384 04 Not a motor vehicle 1 9 94 384 06 Brake bypass 1 10 94 319 0...

Страница 106: ...Replacement Parts Page 106 MC 425 15 C 426 DECALS CAB FRAME...

Страница 107: ...zard 1 4 94 384 61 Operator presence switch 1 5 94 384 14 Leaving vehicle 1 6 94 301 57 Door 2 7 94 319 00 Battery disconnect 1 9 94 384 17 Do not spray 1 9 94 384 62 Operator presence switch 1 10 94...

Страница 108: ...Replacement Parts Page 108 MC 425 15 C 426 ELECTRICAL MISCELLANEOUS...

Страница 109: ...not shown Clamp Rubber Lined 5 8 ID 265 mounting hole 96 631 00 not shown Clamp Rubber Lined 3 4 ID 96 631 10 shown Clamp Rubber Lined 1 0 ID 96 631 15 not shown Clamp Rubber Lined 1 1 2 ID Not Shown...

Страница 110: ...Replacement Parts Page 110 MC 425 15 C 426 FRAME AND BODY P1...

Страница 111: ...1 85 195 00 Gas spring 2 12 96 245 05 3 8NC Button head socket screw 4 13 88 100 14 3 8NC x 1 1 2 Hex bolt 10 14 88 106 62 3 8 Split lock washer 10 15 88 108 61 3 8 SAE Flat washer 10 17 00 426 03 Flo...

Страница 112: ...5 16 NC LOCK NUT 4 88 080 18 5 16 X 2 1 2NC HEX HD SCR 4 5 88 100 11 3 8 X 1 NC HEX HD SCREW 1 6 88 119 82 3 8 NC HEAVY HEX NUT PLAIN 1 7 96 812 21 THIMBLE FOR STEEL ROPE 3 16 D 1 8 96 812 22 Clamp 2...

Страница 113: ...Not available at time of printing MC 425 15 C 426 LIGHTS Item No Part No Description Qty 72 022 13 Headlight 1 72 022 07 Taillight Assembly 2 71 900 05 Flasher Turn signal optional 1 78 010 30 Fuse Pa...

Страница 114: ...Replacement Parts Page 114 MC 425 15 C 426 LINKAGE BRAKE PEDAL...

Страница 115: ...8NC x 3 Hex bolt Grade 5 2 5 88 140 22 1 2NC x 3 Hex bolt 1 6 88 109 81 3 8NC Hex lock nut 2 7 88 149 81 1 2NC Hex lock nut 1 8 88 100 15 3 8NC x 1 3 4 Hex bolt 1 9 97 211 30 Blind nut 6 10 88 148 61...

Страница 116: ...right hand thread 1 8 88 079 80 1 4NF Hex nut 1 9 50 002 13 Link 1 10 32 215 00 Bushing 2 11 62 033 48 Accelerator module 1 12 88 065 11 1 4NC x 1 Phillips truss head screw 2 13 88 060 11 1 4NC x 1 He...

Страница 117: ...Replacement Parts Page 117 Not available at time of printing MC 425 15 C 426...

Страница 118: ...Replacement Parts Page 118 MC 425 15 C 426 MOTOR...

Страница 119: ...1 Fan 1 39 70 400 15 O ring 1 41 70 400 16 Key 1 42 70 400 17 Snap ring 1 52 70 400 21 Key 1 96 70 400 18 Snap ring 1 98 70 400 19 Snap ring 1 203 70 400 13 Seal 1 224 70 400 09 Rubber Grommet 2 206 T...

Страница 120: ...Replacement Parts Page 120 MC 425 15 C 426 Seat Mounting 1 on cowl SEATS...

Страница 121: ...No Description Qty 1 71 120 14 Emergency stop switch on cowl 1 2 3 95 512 00 Deck handle 2 4 90 160 70 Seat assembly 1 5 90 160 60 Arm rest kit 1 6 00 426 07 Deck cover 1 7 90 160 71 Seat spacer 2 8 8...

Страница 122: ...8 308 23 Upper worm bearing 1 5 18 308 22 Upper worm bearing race 1 6 18 308 77 Housing 1 7 18 308 78 Seal pitman shaft 1 8 18 308 80 Nut pitman shaft 1 9 18 308 81 Lock washer 1 10 18 308 79 Seal inp...

Страница 123: ...Replacement Parts Page 123 Not available at time of printing MC 425 15 C 426...

Страница 124: ...Replacement Parts Page 124 MC 425 15 C 426 STEERING COLUMN...

Страница 125: ...80 400 10 Bearing 2 4 96 123 45 U bolt includes nuts 1 5 19 005 17 Steering wheel 1 6 19 005 02 Adaptor Steering wheel includes shaft nut steering wheel bolts and cap 1 7 18 308 21 Steering gear 1 No...

Страница 126: ...Replacement Parts Page 126 MC 425 15 C 426 SUSPENSION FRONT...

Страница 127: ...x 4 Hex bolt 1 7 88 140 22 1 2 NC x 3 1 2 Hex bolt 2 8 88 149 81 1 2 NC Lock nut 3 9 88 189 82 5 8 NC Then pattern lock nut 4 10 88 101 16 3 8 NC x 2 Hex bolt grade 5 4 11 88 109 81 3 8 NC Hex lock n...

Страница 128: ...omplete drive assembly 30 1 1 11 17 108 00 Spacer 1 13 88 160 27 9 16 X 4 NC HEX HEAD GR 5 2 14 88 169 81 9 16NC Lock nut 2 17 41 402 10 Panard bar 1 19 88 160 24 9 16 X 3 1 4 NC HEX HEAD GR 5 4 20 88...

Страница 129: ...4 00 x 8 Soft Solid 0 or 4 368 00130 Tire Wheel assembly 15 5 x 5 x 10 Solid 0 or 4 368 00134 Tire Wheel assembly 15 5 x 6 x 10 Solid 0 or 4 368 00127 Wheel cast iron 442 00007 Tire Solid rubber 15 5...

Страница 130: ...Replacement Parts Page 130 MC 425 15 C 426 Notes...

Страница 131: ......

Страница 132: ...other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequ...

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