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Page 45

Huskey C-425 Sevcon DC System Operator Manual 

MC-425-12

Changing a Tire/Wheel assembly

Note: A spare tire, jack, or lug wrench is not attached to the vehicle.

6.  Loosen the wheel nuts (do not remove) before raising the tire off of the ground.
7.  Raise the tire to be changed off of the ground and support with a jack stand.
8.  Remove the wheel nuts and tire/wheel assembly.
9.  Install the replacement tire/wheel assembly.
10. Install the wheel nuts and cross tighten per illustration below to 85 foot pounds (115 Nm).
11. 

Check the tire for proper inflation.

12. Lower the vehicle to the ground and remove the blocks from the wheels.

13. 

Wheel nuts should be checked for tightness after first 100 miles (10 hours of operation).

1)   Park the vehicle on a hard level surface off of any main road or highway.

2)  Make sure the Start switch is in the OFF position, then remove the key.

3)  Place the Direction Control switch in the center OFF position.

4)  Set the park brake.

5)  Block the wheels on the opposite side of the tire to be changed.

WARNING

When lifting the vehicle, always use a hoist with lifting strap, or a jack of adequate 
capacity. Use jack stands to support the vehicle before starting any repairs. Failure to 
use lifting and support devices of rated load capacity may result in severe bodily injury.

WARNING

If you have a flat tire while driving your vehicle, it is highly recommended that you slowly 

and carefully drive the vehicle off of any main road or highway before attempting to 
change the tire. Attempting to change a tire on a main road or highway exposes you to 
extreme danger of being run over by other vehicles.

WARNING

Содержание C0-425-48

Страница 1: ...evcon DC System Serial Number Range Starting 204740 Ending See Introduction Chapter READAND UNDERSTANDTHIS MANUALBEFORE OPERATION OR PERFORMING MAINTENANCE This manual contains important information r...

Страница 2: ...acement parts and service for our vehicles Refer to our web site www taylor dunn com for a dealer lookup application Originally Published 3 24 2017 Revision D 8 15 2018 contents subject to change with...

Страница 3: ...ding vehicle sales replacement parts or service should be obtained through your local dealer A dealer locator can be found on the Taylor Dunn website at www taylor dunn com If you do not have access t...

Страница 4: ...Decades of experience are an invaluable asset and it is an asset we cherish and protect Our guiding principle is to provide application specific solutions which are reliable efficient and economical...

Страница 5: ...r Qualifications 17 Vehicle Controls 18 Start Switch 18 Direction Control Switch 18 Hi Low Speed Switch 18 Headlight Switch 18 SmartView Display 18 1 Turn Signal Switch 19 2 Hazard Light Switch 19 1 S...

Страница 6: ...Applications 40 Battery Maintenance 41 Cleaning 42 Watering 42 Removable Batteries 43 Lift Out Battery Box LOBB or Industrial Battery 43 Tires 44 Air pressure 44 Tire Tread Wear 44 Changing a Tire Whe...

Страница 7: ...es years of reliable service Please continue to read this manual and enjoy this high quality Taylor Dunn vehicle This manual is to serve as a guide for the operation and maintenance of your Taylor Dun...

Страница 8: ...h typically located on the dash that is used to select the direction of travel DBP Draw Bar Pull see below Draw bar pull The force seen by the trailer hitch at the rear of the vehicle Electrolyte The...

Страница 9: ...d A word used to define hazards to operator passengers service technician or personnel in the immediate vicinity of the vehicle SLA battery Sealed LeadAcid Battery Abattery that does not require maint...

Страница 10: ...in the immediate area of the vehicle NOTICE This signal word will not be accompanied by the safety alert symbol NOTICE will indicate a condition that if not avoided may result in property damage Prop...

Страница 11: ...eeping their hands arms and legs inside the vehicle at all times Each passenger should be fully aware of the vehicle s operation All forms of recklessness are to be avoided Of the Service Personnel Th...

Страница 12: ...e operation shall not be performed by the customer or user without manufacturers prior written approval Capacity operation and maintenance instruction plates tags or decals shall be changed accordingl...

Страница 13: ...el Taylor Dunn vehicles may have an undesirable affect on the operation of the vehicle result in additional frame stress or stress other components resulting in premature failure or an unsafe conditio...

Страница 14: ...al Tow Tractors ANSI B56 9 O S H A Standard Section 1910 178 Powered Industrial Trucks Type E The vehicle identification tag lists the specific compliance designation Operate this vehicle only in envi...

Страница 15: ...the following designations E G LP or D The vehicle identification tag lists the specific compliance designation Operate this vehicle only in environments consistent with the compliance designation Ope...

Страница 16: ...claim If there is any problem with the operation of the vehicle DO NOT OPERATE THE VEHICLE Immediately contact your dealer and report the problem The report must be made within 24 hours of receiving t...

Страница 17: ...who operate this vehicle The Operator Training program shall include the following Operation of this vehicle under circumstances normally associated with your particular environment Emphasis on the s...

Страница 18: ...Headlight Switch Push the top of the headlight switch to turn the lights on Push the bottom of the switch to turn the lights off Hi Low Speed Switch Push on top of the High Low switch turtle for slow...

Страница 19: ...nter clockwise 3 Foot Brake Pedal The foot brake pedal is located to the left of the throttle pedal This pedal is designed for operation with the drivers right foot It works similar to the brake in an...

Страница 20: ...tch OFF place the Direction Control switch in the center OFF position DO NOT dismount the operator s seat while the vehicle is in motion Getting off of the seat will activate the Operator Presence cir...

Страница 21: ...charging Discharging beyond 90 will result in damage to the batteries that will shorten the battery life span Note The battery status gauge as well as any faults indicating low battery voltage will no...

Страница 22: ...0 P S Motor Overheated Stop the vehicle and allow the system to cool down F01001 Motor Brush Fault Refer to service technician F01002 Pump Motor Brush Fault Refer to service technician F01003 P S moto...

Страница 23: ...sition and restart F04006 Interlock Fault Seat or foot interlock switch not closed F04007 Inch Switch Fault Direction Control switch has a direction selected F04008 Steer Fault Refer to service techni...

Страница 24: ...ome to a complete stop Do not transport small children This vehicle is not designed to accommodate child seats Do not leave children unattended in the vehicle Keep a clear view ahead at all times Keep...

Страница 25: ...ehicle in areas at risk to falling objects Do not drive over loose objects holes or bumps Do not drive under any object that is less than 90 inches 228 cm from the ground Do not drive off of curbs or...

Страница 26: ...ision or other vehicle accident If equipped with a shoulder belt do not wear the shoulder belt under the arm Never swing it around the neck over the inside shoulder Never use a single belt for more th...

Страница 27: ...the belt tongue to its stowed position If you do not guide the tongue it may strike you or part of the vehicle Without Auto Retractor To fasten the belt insert the belt tongue into the proper buckle...

Страница 28: ...of these speed limits will increase the likelihood of an accident causing personal injury In addition exceeding the maximum rated speed for your vehicle may result in damage to the vehicle drive train...

Страница 29: ...eased after selecting a new direction If the pedal is not released then a sequence fault will occur If the sequence fault occurs you can clear the fault by placing the Direction Control switch in the...

Страница 30: ...The generation of electricity slows the vehicle down and the power generated is put back into the batteries increasing the driving time of your vehicle There is more than one regenerative braking mod...

Страница 31: ...gned to carry cargo or accessories unless equipped from the factory Mounting additional weight on these structures may result in sudden failure of the cover and or cover supports causing severe person...

Страница 32: ...es Traveling across grades The rated capacity assumes the load has a low center of gravity and is centered on the deck As example A 20 foot tall 3 000 pound statue on the deck of a 3 000 pound capacit...

Страница 33: ...d The load may be a trailing load or a pushed load It is normally expressed in pounds or Newtons The DBP of a tow tractor is the horizontal force exerted on a load at its coupler while towing or pushi...

Страница 34: ...nd cause damage to the motor speed controller Towing the Vehicle To tow this vehicle attach a tow strap to the front bumper tow bar TURN THE START SWITCH OFF Use another driver to steer this vehicle w...

Страница 35: ...severe bodily injury and will cause property damage The charger should not be used by children or any personnel with mental or sensory disabilities Incorrect usage due to inability to understand opera...

Страница 36: ...e failure of the battery Charging Time Average charging time is typically 8 to 10 hours The time required to fully charge your batteries will vary depending on Capacity of the batteries Higher capacit...

Страница 37: ...r OFF position and set the park brake For extended storage the vehicle should be elevated so that the tires are not touching the ground If stored for a prolonged period the batteries should be charged...

Страница 38: ...not limited to Tool box Removable battery trays Battery lid seat frame Cargo box Cab doors Etc Proper operation of all interlocking switches such as but not limited to Start switch Operator presence s...

Страница 39: ...ly press the throttle pedal The vehicle should operate normally Operator Presence Switch Sit in the approved operator position turn the start switch ON select a direction and slowly press the throttle...

Страница 40: ...t wiring for cracks fraying or wear Inspect frame for damage Inspect all steering linkages Tighten steering shaft coupler Inspect steering king pins Inspect brake pads Test the batteries Every Year or...

Страница 41: ...on or around batteries A full face shield will help protect your eyes from battery electrolyte If battery electrolyte gets in your eyes immediately flush your eyes with large amounts of water and see...

Страница 42: ...ust enough to cover the plates and then top off when the charging cycle is complete 6 Clean the battery Refer to Cleaning section for information on cleaning the battery 7 Check the electrolyte level...

Страница 43: ...the battery on the ground or battery storage platform 5 If the battery is to be moved away from the vehicle then it should first be lowered as close as practical to the ground before transporting Use...

Страница 44: ...nt tire pressure specification Tire Tread Wear It is important to periodically inspect the tread on each tire for wear Driving with inadequate tread increases the risk of losing control of the vehicle...

Страница 45: ...ration 1 Park the vehicle on a hard level surface off of any main road or highway 2 Make sure the Start switch is in the OFF position then remove the key 3 Place the Direction Control switch in the ce...

Страница 46: ...ront Left Front to Right Rear Replacing a Tire Tire replacement should only be performed by an authorized technician trained in tire replacement Improper tools or procedures can result in explosion of...

Страница 47: ...oughly clean the area around the master cylinder cap If any contaminates or debris enters the master cylinder then it may result in diminished and or loss of braking power resulting in a collision or...

Страница 48: ...life it is important to keep the under carriage of the vehicle clean from caked on dirt mud or road salt Any of these substances will cause accelerated corrosion of the frame and lead to premature fai...

Страница 49: ...Normal 300 pound 136 kg Electrical System 12 Volts accessories 500 Amp Motor Speed Control Transmission Helical Gear Oil Bath Transaxle Motor DC SEPEX 36v 8 5 kW 5 minute intermittent duty 48v 12 kW 5...

Страница 50: ...1 Pre Operation Inspection 38 Schedule 40 Severe Duty 40 Maintenance Monitor 22 Maximum load capacity 32 Modifications 12 13 O Operator Training 17 OPS 8 33 P Park Brake 19 Parking 30 Pets 31 Pets Tra...

Страница 51: ...Page 51 Huskey C 425 Sevcon DC System Operator Manual MC 425 12...

Страница 52: ...can expose you to chemicals including engine exhaust carbon monoxide phthalates and lead which are known to the State of California to cause cancer and birth defects or other reproductive harm To mini...

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