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52

CHAPTER V

MAINTENANCE AND MAINTENANCE PROCEDURES

   Maintenance  of  your  yacht  is  covered  in  literally  hundreds  of  books,  magazine  articles  and 
manufacturer’s instruction books and manuals. This manual can not even list all of these resources 
because new and better resources are printed almost daily. It is the responsibility of the owner to 
search out the technical world and find those specific instructions and procedures with which the 
owner  feels  comfortable. This  chapter hopefully  will  provide  the  basis  for  proper maintenance 
procedures and routines that will keep the yacht in good condition. Few persons today are under any 
illusion that a fiberglass yacht is “maintenance free”. As a matter of fact, from the standpoint of 
cosmetics alone, a fiberglass hull requires nearly as much time to care for as a wooden hull of similar 
size. Washing, waxing, and touching up little nicks and scrapes are time consuming and demanding 
tasks which must be done consistently, if the yacht is to retain its new look.

   The advantages of fiberglass lies in areas other than cosmetics - strength, for example. Fiberglass 
reinforced plastics (FRP) are among the strongest boat building materials ever developed. Even a
moderately well built FRP yacht will be stronger and more endurable than the best wooden built a 
few decades ago. In addition, fiberglass is impervious to most of the ills that can be disastrous in 
other materials: it doesn’t oxidize like steel; it isn’t affected by electrolysis like aluminum; it doesn’t 
rot like wood; and it is not affected by a variety of sea life, such as worms. While it can be damaged 
by physical impact and the resin will burn, neglect of surface damage generally does not result in 
more serious deterioration, as it would in a steel or wooden hull.

A. Hull

   Normal periodic maintenance consists of waxing the hull with any of several good fiberglass or 
automobile waxes on the market today. Waxing should be done from the shear down to and 
including the waterline stripe. Wax should not be put over the bottom paint that may be at or 
above the normal trim waterline of the yacht. If the gelcoat is older and wax doesn’t seem to
accomplish renewing the appearance, there are some newer fiberglass finish restorers on the 
market such as “New Glass” or “Polyglas”. These products may be a problem if you ever want to
paint the fiberglass. 

Note: 

From several of our dealers comes the advice that boats need to be hauled regularly in order 

that they may dry out. This is especially true of boats in fresh water as it is more soluble.

   Generally, if customers purchase a boat with a white hull, little dings and scrapes do not show 
up as badly as they do on a colored hull and one is not under as much pressure to make immediate
repairs. Scrapes and scratches in white gelcoat are relatively easy to repair. There are several 
gelcoat repair kits on the market which will do a fine job, if the directions are followed closely.  
TaYang has provided a package of gelcoat when new. Bigger gouges can be filled with either 
polyester or epoxy putties before the gelcoat repair system is used. Colored gelcoat presents the
additional problem of color matching. Again, there are several systems on the market that will 
make it possible to match the original gelcoat color. Remember that dark colors tend to be hotter
in the tropics.

Содержание VANCOUVER 42

Страница 1: ...1 OPERATIONS AND MAINTENANCE MANUAL TAYANA VANCOUVER 42...

Страница 2: ...2 Tayana V 42 Center Cockpit Sailplan...

Страница 3: ...3 Tayana V 42 Aft Cockpit Interior Layout...

Страница 4: ...CHAPTER III 17 COMMISSIONING AND DECOMMISSIONING 17 A Initial Commissioning 17 B Receiving and Commissioning Check List 19 C Owner Commissioning 26 D Decommissioning for Storage Winterizing 28 E Recom...

Страница 5: ...mps 47 3 Holding Tank 47 Figure IV 6 Waste Water Plumbing System 48 4 Toilet 49 Figure IV 7 Partial Plumbing Layout 49 H The Propane System 50 Figure IV 8 Propane System 51 CHAPTER V 52 MAINTENANCE AN...

Страница 6: ...ectrical Starter 66 e Wire Runs 66 2 The 110 Volt AC System 66 3 Protective Systems 66 Figure V 1 Electrical Bonding System 67 G Plumbing and Sanitation Systems 68 1 The Fresh Water System 68 2 Bilge...

Страница 7: ...Joint 13 Figure IV 1 Fuel Supply Plumbing 37 Figure IV 2 Fluid Plumbing System 38 Figure IV 3 Center Cockpit Tankage Diagram 39 Figure IV 4 Electric Power Supply 41 Table IV 1 Direct Current Energy Au...

Страница 8: ...t designed to replace the manufacturers equipment manuals provided with your equipment In fact should you find that there is a conflict between this manual and your manufacturer s instruction book the...

Страница 9: ...black iron tanks Water tankage standard 140 gallons in two stainless steel tanks Vertical clearance 60 10 Mast height above L W L B Serial Numbers It is a wise idea to place the serial numbers of the...

Страница 10: ...he decks of Tayana yachts are generally cored with wood blocks cut into two inch squares and formed into core mats to isolate moisture problems much as Balsa is used It is heavier than either Balsa or...

Страница 11: ...life of the tank D Construction Your Tayana 42 has been constructed of the finest materials using the best techniques and it exceeds the specifications laid down by any of the most accepted standards...

Страница 12: ...12 Figure II 1 Fiberglass Layout Schedule...

Страница 13: ...13 Figure II 2 V 42 Deck and Hull Joint...

Страница 14: ...upplied are ordered from overseas suppliers Taiwan has no extrusion capability at this writing Generally the suppliers have been ISOMAT of France and YACHT SPAR out of New Zealand ISOMAT masts are rec...

Страница 15: ...ith certified copies available to the owner Admeasurement The admeasurer uses data in the Builder s Certificate BC to compute net tonnage Gross Tonnage 1 2 LBD 100 Net Tonnage 0 9 Gross Tonnage where...

Страница 16: ...gine deliverycheck out service is performed at the factory However the engine and the alignment of thepower transmission system should be re checked after the yacht is launched The following functions...

Страница 17: ...bend on and hoist sails furl sails 16 Align engine to 002 max clearance 17 Check oil and water level in engine 18 Complete installation of owner or dealer supplied equipment 19 Check battery condition...

Страница 18: ...s Completing this checklist will provide you with a condition report of the boat before and after initial commissioning Receiving and commissioning check list For owner s records Comments Names of com...

Страница 19: ......

Страница 20: ...freely All below waterline fastenings are tight All plumbing thru hulls connected and securely fastened All thru hull valves cycled and shut Launching Inspection YES NO CORRECTED Boat properly slung d...

Страница 21: ...installed and petcocks closed Lifelines Pulpits and Stanchions YES NO CORRECTED Pulpits and stanchions secure Lifelines properly tensioned Lifeline end fittings safety wired Gates function properly L...

Страница 22: ...free Sails fit and furl freely Sheets installed and functional Halyards function properly Mast boot installed if required Mast lights operational Steering Inspection YES NO CORRECTED Wheel rotates eas...

Страница 23: ...and no leaks Ice box drain functions properly Cockpit drains function properly Bilge Pump YES NO CORRECTED Electric bilge pump operates in manual setting Electric bilge pump operates in automatic sett...

Страница 24: ...it properly Berth access panels fit properly Water Test Deck YES NO CORRECTED All fasteners tight Port lights free of leaks Port light drains function properly Hatches free of leaks Toe rail free of l...

Страница 25: ...of Documentation on board Vessel name and hailing port 4 in height Documentation number permanently fixed on interior Sea Trials YES NO CORRECTED Engine engine controls engine instruments and drive tr...

Страница 26: ...uirement can obviate quickly many of the savings which one might have expected by doing their own commissioning The commissioning list shown here outlines what is required to commission yachts You wil...

Страница 27: ...s power train will not be warranted if it is found that a failure was due to misalignment Miscellaneous Checks and Installations The most common question is what constitutes minor damage and blemishe...

Страница 28: ...missed in the draining operations Disconnect hot water heater in and out hoses and install a length of hose between the two ends Disconnect hose on top of water tank that goes to pump Make up an exte...

Страница 29: ...y up details Note Failure to adhere to the manual can affect your engine warranty 5 Clean yacht interior a Clean and drain bilges b Remove all perishables c Wash out and dry refrigerators and or ice b...

Страница 30: ...in this manual Generallymost yards are familiar with the location of the lifting straps and thekeel cut out so that they will not try to haul on the prop shaft NOTE It is a good practice to record it...

Страница 31: ...per instructions in engine manual 10 Replace hot water heater plug and reconnect water line at pump Flush the fresh water system then fill the water tanks 11 Clean and inspect engine and engine room...

Страница 32: ...Remember if you think you should reef then reef A third reef point is a good modification to any cruising main Note On many of the Tayana 42 mains the sail was made too long and the boom will hit on t...

Страница 33: ...do not come with intermediate aft shrouds and theyare a good addition for offshore work Another good addition is a hydraulic backstay to reduce sag going to weather It also gives you the ability to r...

Страница 34: ...to back if there is room is to get some backing way on her put the transmission into neutral and steer back with the rudder In closer quarters be prepared to kick thestern byputting the yacht into for...

Страница 35: ...ngine at its cruising speeds and note any vibration characteristics When an abnormal sound or vibration occurs reduce rpm and make a quick check of instruments and conditions Have problem checked as s...

Страница 36: ...the tanks An 8 inch port in the top of each tank provides access for cleaning or repair replacement of the fuel gauge sending units if installed A dipstick is also located in each tank but they are no...

Страница 37: ...37 Figure IV 1 Fuel Supply Plumbing...

Страница 38: ...38 Figure IV 2 Fluid Plumbing System...

Страница 39: ...39 Figure IV 3 Center Cockpit Tankage Diagram...

Страница 40: ...and you wi1l see how much total current would be drawn if al1 devices were operated at one time Table IV 1 on page 37 will help you make such an audit for your yacht Your battery s are rated by amper...

Страница 41: ...ere hour Figure IV 4 Electrical Power Supply You must remember that much more than your running lights are apt to come on during the night The electric bilge pump may come on the pressure water pump m...

Страница 42: ...circuit breaker is wired to an indicator light to show at a glance if the circuit is on The DC indicator lights are solid state light emitting diodes which require very little current draw The DC amm...

Страница 43: ...43 TABLE IV 1 Direct Current Energy Audit...

Страница 44: ...aft outer face of thecoaming For operating procedures for installed AC generators consult your owner s manual a The AC Electrical Control Panel The AC electrical control panel is a part of the ships...

Страница 45: ...n automatic cut off circuit which is wired to the engine electrical system Whenever the engine is started thecharger will shut off and allow the engine driven alternator to take over returning to serv...

Страница 46: ...can be added to every 60 gallons of water to prevent the growth of algae Your yacht is equipped with a full pressure fresh water system for both hot and cold water It allows you to draw fresh water in...

Страница 47: ...two valves With one valve closed and the other open you can see that the pump clears the bilge By reversing the closure of the valves the pump clears the holding tank A little experimenting will show...

Страница 48: ...48 Figure IV 6 Waste Water Plumbing System...

Страница 49: ...seawater for flushing The intake and discharge are both below the water line The intake is well forward of thedischargeopening Each opening is protected by a through hull fitting The discharge line h...

Страница 50: ...pane system on your Tayana 42 consists of two 20 pound tanks located in the propane locker in the cockpit that has an overboard drain for fumes A regulator for pressure regulation a manifold to switch...

Страница 51: ...51 Figure IV 8 Propane System...

Страница 52: ...life such as worms While it can be damaged by physical impact and the resin will burn neglect of surface damage generally does not result in more serious deterioration as it would in a steel or woode...

Страница 53: ...bility is there and immediate repair is very important to limit the area of potential water saturation Your Tayana 42 comes with a heavy rub rail which bolted and or glued to the side with either a br...

Страница 54: ...is necessary Other finishes which are very popular include Cetol and Armada and those with long lasting eurethanes such as Honey Teak and Bristol Finish The polysulfide products that are used to caul...

Страница 55: ...th Liquid Gold or Sheila Shine These products protect the surface but do not seem to leave the sole slippery when wet If the sole is varnished with a satin coating it will be a little more slippery bu...

Страница 56: ...filled with epoxy or polyester putty before repainting but this is only cosmetic the putty will not restore the lost strength in thedamaged area One must consider that an aluminum mast that has been...

Страница 57: ...ge fittings All attachment fittings should be carefullyexamined at least once a month Look at them closely Sometimes thecracks are hard to see If in doubt carefully spray the fitting with a dye penetr...

Страница 58: ...t as protecting sails Unfortunately it is next to impossible to protect halyards but sheets can be stowed under sail covers or they can be removed and stowed below Running rigging can be periodicallyc...

Страница 59: ...stentlyshould last thousands of hours before major maintenance is required Think about that If you treat your engine right you may never have to buy a new one Ignore your engine think about it only wh...

Страница 60: ...Racor type You may need to clean your tanks after a number of years it could be an inexpensive maintenance job that will help keep your engine running properly Raw water for cooling is taken in throu...

Страница 61: ...level d Look for evidence of leaks under engine e Check belts 3 Every 150 hours or Three Months which ever occurs first a Change engine oil and filter b Check drive belt tensions c Clean air intake d...

Страница 62: ...stop control is in the RUN position l Crank engine with starter motor until fuel flows from each injector NOTE Do not run starter motor continuously It normally takes 30 to 60 seconds of cranking to...

Страница 63: ...low in If new packing is required packing materials can be purchased at any marine supply Repacking requires about ten inches of 3 16 inch material There is some discussion about what size and how lon...

Страница 64: ...d hacksaw and be careful to saw only the bearing F Electrical Systems As mentioned in Section IV the Tayana 42 has two standard electrical systems a 12 volt DC system that gets its power from batterie...

Страница 65: ...res throughout the yacht The panel should be kept dry at all costs If a circuit breaker trips and cuts the circuit there is an overload condition This is usually because there is a short circuit Alway...

Страница 66: ...rs phone numbers addresses etc This book will become increasingly important over the years For example when you replace the anchor light bulb write down the type in your smart book so you don t have t...

Страница 67: ...zincs frequently at first to see how fast the metal is sacrificed You will then have some ideas of how often they must be replaced It is not a bad idea to have a separate zinc clipped to a shroud and...

Страница 68: ...f this does not solve the problem you probably have a defective switch and it should be replaced Two other common faults can cause the pump to malfunction a broken belt which is immediatelyobvious or...

Страница 69: ...bilge By reversing the closure of the valves the pump clears the holding tank A little experimenting will show you the proper valve operation If equipped with a Yanmar 3QM30 there may be another bilge...

Страница 70: ...very three months or so of a cup of Muriatic acid poured down the toilet The acid chemically removes the calcium deposits that slowly choke off your outlet lines A cup of cooking oil will lubricate ni...

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