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ATENÇÃO

 - RECOMENDAÇÕES GERAIS DE SEGURANÇA -

Apenas pessoas que possuem o completo conhecimento do trator

 

e dos implementos devem conduzi-los.

Para en

gatar os implementos, faça as manobras em marcha

 

lenta, em local espaçoso e esteja preparado para aplicar os freios.

Par

a ac

op

lam

e

n

to n

a

 t

om

ad

a d

e

 f

o

a, d

e

sli

g

u

e

 o

 m

o

to

r d

o

 

trator

.

O motor 

não 

deve funcionar em locais 

sem o 

ideal 

arejamento, 

devido à toxidade dos gases expelidos.

Faça todos os lastreamentos 

necessários para tracionar

 

equipamentos que os exigem, assim as operações tor

nam-se mais

 

seguras.

Em operações com o trator estacionado, trave os freios e calce 

as rodas.

Todas as peças móveis como correias, polias, engrenagens 

etc. 

merecem cuidados especiais.

V

ista roupas e calçados adequados para a operação das

 

máquinas e implementos agrícolas.

Não per

mita que demais pessoas acompanhem o operador no 

trator ou no implemento.

10

 -

 O 

uso das roçadeiras exige 

cuidados especiais. 

Não per

mita a 

aproximação de pessoas ou animais durante o serviço.

11

 -

 Não efetue regulagens com o implemento em funcionamento.

12

 -

 Não per

mita que crianças brinquem sobre ou próximo o

 

implemento estando o 

mesmo 

em 

operação, transporte ou ar

mazenado.

13

 -

 A

 v

e

lo

c

id

ad

e

 d

e

 o

p

e

raçã

o

 d

e

ve

 se

r c

ui

d

ad

o

sa

m

e

nte

 c

o

ntr

o

lad

a

.

14

 -

 Em terreno 

inclinado mantenha a 

estabilidade ideal. 

Em 

início de 

desequilíbrio abaixe a aceleração e não levante o implemento.

15

 -

 Os implementos de controle hidráulico devem ser abaixados até 

o solo e aliviados da pressão antes de desconectar qualquer tubulação.

16

 -

 Não 

verifique vazamentos nos circuitos hidráulicos com as mãos. 

A alta pressão pode provocar lesões corporais, use papelão.

17

 -

 No tér

mino do trabalho, os implementos deverão ser desengatados

 

e devidamente apoiados no solo ou sobre cavaletes, não podendo ficar

 

suspensos pelo hidráulico do trator

.

18

 -

 Não transite em rodovias ou estradas pavimentadas.

19

 -

 O

s i

mp

le

me

n

tos

 agríc

ol

as

 tais

 como grade

s, arados

 e

 ou

tros

 

possuem nor

malmente ór

gãos ativos afiados, com 

bordas cortantes

 

que oferecem riscos de acidentes mesmo quando não estão operando.

 

Portanto, estes 

 devem 

ser mantidos em local apropriado, devidamente 

ap

oiados

 n

o sol

o e

 imp

e

di

n

do-s

e

 o ace

ss

o de

 c

rian

ç

as

 e

 pe

ss

oas

 al

h

e

ias

 

ao manuseio dos mesmos.

20

 -

 Para 

estacionar o trator

, desligue o motor

, neutralize a ação 

dos 

comandos e aplique os freios.

- RECOMENDACIONES GENERALES DE SEGURIDAD -

Solamente personas con el completo conocimiento del tractor y 

de los implementos deben conduzirlos.

Para enga

nchar los implement

os, proceda

 con maniobras en

 

marcha lenta, en local con espacio y este preparado para aplicar los 

frenos.

Pa

ra a

c

o

p

le

s e

n l

a t

o

m

a

 d

e

 p

o

te

nc

ia

 a

p

a

gu

e

 e

l m

o

tor

 d

e

l tr

ac

to

r.

El motor no debe funcionar en locales sin ventilación suficiente 

debido la toxicidad de los gases expelidos.

Proceda con los lastres necesarios para traccionar equipos que 

asi exigir de esta manera, las operaciones se tor

nan mas seguras.

En operaciones con el tractor 

estacionado (parqueado) trabar 

los frenos y las ruedas.

Todas

 las

 p

ie

zas

 movib

les

 como: b

an

das

, p

oleas

, e

ngran

aj

e

s, e

tc...

 

necesitan cuidados especiales.

V

estir ropas y calzados adecuados para operación de las

 

máquinas e implementos agrícolas.

No per

mita que otras personas acompañen el operador en el 

tractor o en el implemento; salvo si posee asiento adecuado.

10

 -

 El uso de las rotativas (cortamalezas) exige cuidados especiales. 

No per

mita la aproximación de personas o animales durante el trabajo.

11

 -

 No efectuar regulajes con el equipo en funcionamiento.

12

 -

 No per

mitir que  niños  jueguen sobre o próximo de los equipos, 

en operación, durante el transporte o almacenado.

13

 -

 L

a v

e

locidad de op

eración

 de

b

e s

e

r cuidados

ame

nte

 con

trolada.

14

 -

 En terreno inclinado mantenga la estabilidad ideal. En inicio de 

desequilibrio baje la aceleración y no levante el implemento.

15

 -

 Los implementos 

de 

control 

hidráulico 

deben ser rebajados hasta 

el suelo y aliviar la presion antes de desconectar cualquier tuberia.

16

 -

 No 

verificar 

filtraciones en los circuitos hidráulicos con las 

manos, 

la alta presión puede provocar lesiones corporales, use carton u otro 

objeto adecuado.

17

 -

 Después del ter

mino del trabajo, los equipos deberán ser

 

desenganchados  y  debidamente apoyados  en el suelo o sobre

 

caballetes, aliviando el hidráulico del tractor

.

18

 -

 No transitar en carreteras o caminos pavimentados.

19

 -

 Los implementos agrícolas, como: rastras, arados y otros, tienen 

nor

malmente or

ganos activos afilados, con bordes cortantes que ofrecen

 

riesgos de accidentes, aún cuando detenidos, por lo tanto, 

estos deben 

ser mantenidos en local apropriado, debidamente apoyados  en el suelo

 

e impidiendo el acceso de niños y personas  

ajenas al 

uso de 

los mismos.

20

 -

 Para estacionar 

(parquear) 

el 

tractor

, apague el motor

, neutralice

 

la acción de los comandos y aplique los frenos.

ATENCION

ATTENTION

- GENERAL RECOMMENDATION ABOUT SAFETY -

Only person who owns a full knowledge of tractor and implements

 

must operate them.

Take care to prevent 

injury 

to the hands or fingers 

when 

hitching 

the implement to the tractor

.

Always shut the tractor of

f before connecting the power take of

f.

Never tur

n on the tractor engine within not aired places, due to 

toxic gases expelled.

Before start 

the season it is necessary to prepare adequately the 

tractor and the implement to make the operations safer

.

Lock th

e tractors

 p

arkin

g brake

 and block th

e

 wh

e

els b

efore

 

dismounting the tractor for service or to make adjustments.

Never allow riders to accompany the operator on tractor or

 

implement, except if there is an adequate seat.

Be

 s

u

re

 th

at e

ve

ry

o

n

e

 i

s s

tan

di

n

g c

le

a

r b

e

fo

re

 op

e

rat

in

g

 t

h

e

 

agricultural implement or machinery.

Use extreme caution and wear gloves when handling the disc 

blades or gang assemblies.

10

 -

 W

e

ar ade

q

uate cloth

es an

d sh

oe

s to op

e

rate agricultural

 

implements and machinery.

11

 -

 Do not attempt to make adjustments when the unit is running.

12

 -

 Disconnect 

the hydraulic hoses 

from breakaway couplers 

after 

bleeding of

f the system.

13

 -

 Always block-up raised equipmen

t when servicing. Never rely on 

the hydraulic system.

14

 -

 The speed must be controlled when transporting the implement 

on rough roads, bridges, steep grades or any other adverse conditions.

15

 -

 L

o

w

e

r t

h

e

 i

mp

le

m

e

n

t o

r m

a

c

h

in

e

ry

 c

o

m

p

le

te

ly

 t

o

 th

e

 g

ro

u

n

d

 

before unhitching from the tractor

.

16

 -

 Before making 

any inspection on hydraulic hoses for 

leaks, 

cycle 

the hydraulic cylinders several times to pur

ge entrapped air from the

 

system.

17

 -

 When the tractor is equipped with swinging drawbar

, lock the

 

drawbar in the fixed position.

18

 -

 Agricultural implements such as: disc harrows, disc ploughs and 

others have disc blades that are sharp and could cut hands, feet etc, even

 

when they are not in operation. In other to avoid serious accidents, use 

chock blocks to prevent the gang assembly from rolling sur

faces before 

assembly 

to the frame. W

ear gloves when 

handling the blades or gang 

assemblies.

19

 -

 On the transport

 of the harrow,

 a

lwa

ys inst

all tra

nsport lock devices.

20

 -

 When 

parking the tractor

tur

n the 

engine of

f, 

lock 

the tractors 

parking brake and remove the key.

Содержание ATCR

Страница 1: ...OPERATOR S MANUAL ATCR ATCRL ATCR ATCRL GAICR GAICR 300 GAICR GAICR 300...

Страница 2: ...Dealer Owner Firm Farm City State No of the Certificate of Guarantee Serial No Date Invoice No Product Notes IDENTIFICATION...

Страница 3: ...oncentration These disk harrows have an efficient wheel system composed by tires and hydraulic cylinders which allow the transportation over long distances This operator s manual contains the necessar...

Страница 4: ...instructions 43 to 46 Preparing the tractor Preparing the equipment Hitching to the tractor 43 to 45 Important recommendations 46 7 Adjustments and operations 47 to 54 Cutting depth adjustment disc g...

Страница 5: ...ce staff Only people who own a full knowledge of the tractor and equipment must transport operate and carry out any maintenance on them Marchesan is not responsible for any damage caused by accident o...

Страница 6: ...to its handling Always keep in mind that safety requires constant attention observation and prudence during harrowing transportation maintenance and storage Products such as oil fuel filters batteries...

Страница 7: ...th your skin or clothes Keep access and work places clean or free from oil and grease Risk of accidents Never transport the equipment on highways or paved roads during the night Avoid that the tractor...

Страница 8: ...ons Be careful while hitching the equipment to the tractor Only pull the equipment using a tractor with appropriate power Do not drive the equipment under the influence of alcohol or any soothing stim...

Страница 9: ...s and safety chains to secure the equipment to the truck or trailer during the transport Make sure the SMV Slow Moving Vehicle sign and all the lights and reflectors that are required by the local hig...

Страница 10: ...r purposes of applying this Regulatory Standard personal protective equipment PPE is considered any device or product that is worn by an individual worker for protection against risks that could threa...

Страница 11: ...adequate lifting points located on the frame When lifting with a hoist it is essential to hitch the cables to these points Use chains of at least 3 meters long to lift the equipment safely Use the ad...

Страница 12: ...request and indication of the respective serial number Para evitar acidentes instale as travas dos cilindros antes do transporte ou antes de efetuar servi os no equipamento In order to avoid accidents...

Страница 13: ...decal 05 03 06 0787 1 GAICR 300 decal 05 03 06 0824 1 Warning decal 05 03 03 1738 4 Lifting points decal 05 03 03 4078 1 Disk harrow transportation decal 05 03 03 4509 1 Grip coupler colors decal 05...

Страница 14: ...th bearing or steel plated bearing Spacer spools length 225 mm type Iron cast Axle diameter 41 mm 1 5 8 Hitching type Drawbar Working speed 5 to 7 km h Transport speed 30 km h Tires Check the tires in...

Страница 15: ...type Grease oil bath bearing or steel plated bearing Spacer spools length 225 mm type Iron cast Axle diameter 38 1 mm 1 1 2 Hitching type Drawbar Working speed 5 to 7 km h Transport speed 30 km h Tire...

Страница 16: ...teel plated bearing Spacer spools length 262 mm type Iron cast Axle diameter 41 mm 1 5 8 Hitching type Drawbar Working speed 5 to 7 km h Transport speed 30 km h Tires Check the tires inflation page Mo...

Страница 17: ...ave notched Bearings length 296 mm type Grease oil bath bearing or steel plated bearing Spacer spools length 296 mm type Iron cast Axle diameter 44 45 mm 1 3 4 Hitching type Drawbar Working speed 5 to...

Страница 18: ...16 Marchesan Implementos e M quinas Agr colas TATU S A ATCR ATCRL GAICR GAICR 300 Data sheet Dimensions for transportation and storage A A B B C C...

Страница 19: ...80 2610 1580 6180 2750 21 1580 5960 2450 22 1580 6050 2560 1580 6050 2560 1580 6240 2860 1580 6360 3030 23 1580 6140 2670 1580 6140 2670 24 1580 6230 2780 1580 6230 2780 1580 6400 3110 1580 6540 3310...

Страница 20: ...ront disc gang 09 Tractor hitch ATCR 12 28 disc blades 03 Rear disc gang 10 Tractor hitch ATCRL 14 36 GAICR 12 and 14 disc blades 04 Hydraulic cylinder 11 Tractor hitch GAICR 16 30 disc blades 05 Stab...

Страница 21: ...me 07 Hose support 02 Front disc gang 08 Drawbar 03 Rear disc gang 09 Tractor hitch 04 Hydraulic cylinder 10 Transport lock 05 Stabilizer bar 11 Depth stops optional 06 Wheel support 12 Jack The hitch...

Страница 22: ...es 01 Frame 07 Drawbar 02 Front disc gang 08 Tractor hitch 03 Rear disc gang 09 Transport lock 04 Hydraulic cylinder 10 Depth stops optional 05 Wheel support 11 Jack 06 Hose support The hitch pin is n...

Страница 23: ...300 12 30 disc blades 01 Frame 07 Hose support 02 Front disc gang 08 Drawbar 03 Rear disc gang 09 Tractor hitch 04 Hydraulic cylinder 10 Transport lock 05 Stabilizer bar 11 Depth stops optional 06 Whe...

Страница 24: ...side while the other tight the nut to the other end thereby preventing the axle from rotating Use the L shaped socket wrench B to tighten the nuts of the bearing bolts Use the box end wrenches C and C...

Страница 25: ...TCR ATCRL GAICR GAICR 300 GAICR GAICR 300 16 disc blades 16 disc blades 8 spacer spools 8 spacer spools 6 bearings 6 bearings 2 axles 2 axles GAICR 300 GAICR 300 16 disc blades 16 disc blades 10 space...

Страница 26: ...earings 8 bearings 4 axles 4 axles ATCRL ATCRL 19 disc blades 19 disc blades 11 spacer spools 11 spacer spools 6 bearings 6 bearings 2 axles 2 axles ATCR ATCRL ATCR ATCRL GAICR GAICR 300 GAICR GAICR 3...

Страница 27: ...spools 10 spacer spools 8 bearings 8 bearings 4 axles 4 axles ATCRL ATCRL 23 disc blades 23 disc blades 11 spacer spools 11 spacer spools 8 bearings 8 bearings 4 axles 4 axles GAICR 300 GAICR 300 22 d...

Страница 28: ...spools 8 bearings 8 bearings 4 axles 4 axles ATCRL ATCRL GAICR GAICR 26 disc blades 26 disc blades 14 spacer spools 14 spacer spools 8 bearings 8 bearings 4 axles 4 axles ATCR GAICR 300 ATCR GAICR 30...

Страница 29: ...axles GAICR GAICR 29 disc blades 29 disc blades 14 spacer spools 14 spacer spools 10 bearings 10 bearings 5 axles 5 axles GAICR GAICR 300 GAICR GAICR 300 30 disc blades 30 disc blades 12 spacer spool...

Страница 30: ...ools 12 bearings 12 bearings 6 axles 6 axles ATCRL ATCRL 33 disc blades 33 disc blades 21 spacer spools 21 spacer spools 8 bearings 8 bearings 4 axles 4 axles ATCR ATCRL ATCR ATCRL GAICR GAICR 36 disc...

Страница 31: ...7 disc blades 19 spacer spools 19 spacer spools 12 bearings 12 bearings 6 axles 6 axles ATCR GAICR ATCR GAICR 44 disc blades 44 disc blades 20 spacer spools 20 spacer spools 16 bearings 16 bearings 8...

Страница 32: ...gangs Use the wrenches from the set of wrenches page to tighten the gangs as follows 1 Place one of the wrenches on the outer side of the gangs locked side supporting it on the ground As shown on the...

Страница 33: ...ssembly sequence The axle threads B must be cleaned and greased before their assembly Check the torque table on the important data section Torque table Axle diameter Ft lbs 1 1 2 2670 1 5 8 2890 1 3 4...

Страница 34: ...e spacer spool J to the outer lock A using bolts H1 and fastening with spring washers and nuts Fasten the furrow filler K to the spacer spool J and place the outer lock L on the spacer spool axle Then...

Страница 35: ...nce NOTE The axle threads B must be cleaned and greased before their assembly Check the torque table on the important data section A A B B C C D D D D E E E E F F G G I I C1 C1 H2 H2 H1 H1 H H I1 I1 J...

Страница 36: ...o the right In the gang assembly to the carriers the bearing hangers should remain facing the disc blades concavity Place a bolt A and squared washer B passing through the bearing housing and the bear...

Страница 37: ...e concave side of the disc blades Assemble the scrapers A using bolts B and flat washers On the upper part place spring washers and nuts A A B B 5 10 m m 5 10 m m B B A A C C D D Fasten the front and...

Страница 38: ...e hubs A to the wheel arm B using castle nut C and cotter pin Then couple the tires D to the hubs A fastening with the nuts E Couple the hubs A to the wheel arm B using a bolt C flat washer and nut Co...

Страница 39: ...the articulation axles and the bearings Disk harrow with one cylinder Adjust the bearings by centering the wheel support with the frame Observe that the tires must have the same distance related to t...

Страница 40: ...a junction axle H flat washer and cotter pin Assemble the hose support I using nuts and washers On the GAICR model with 44 and 48 disc blades the drawbar D is fixed to the plates E using a bolt J cast...

Страница 41: ...protect them The bolt C must remain facing up To return the cylinder B ports to their correct position loosen up the pin D and cotter pins letting the cylinder B barrel free Give a 180 turn on the cy...

Страница 42: ...4 37 GAICR 12 30 GAICR 300 12 30 disc blades 02 02 03 03 01 01 04 04 Red Red Pressure Pressure Blue Blue Return Return Black Black Lifting Lifting cylinders cylinders Item Quantity Description 01 01 3...

Страница 43: ...ssure Blue Blue Return Return Black Black Lifting Lifting cylinders cylinders NOTE The wheel support lifting cylinder rods must be facing the front part of the equipment Item Quantity Description 01 0...

Страница 44: ...Black Lifting Lifting cylinders cylinders Item Quantity Description 01 03 Hydraulic cylinder 02 01 3 8 X 5500 TR TM TERM OFS hose Return Return 03 01 3 8 X 5500 TR TM TERM OFS hose Pressure Pressure 0...

Страница 45: ...rs as the equipment drawbar may touch the tractor tires or damage the hydraulic hoses When using the tractor drawbar lift the three point hitches entirely The tractor drawbar must be compatible with t...

Страница 46: ...ctor and equipment but leave a small clearance to allow the equipment to perform maneuvers Set up instructions Tractor Tractor PTO PTO A A When setting up the equipment for the job the tractor equipme...

Страница 47: ...the tractor Set up instructions ATTENTION Keep the drawbar loose during work and fixed during transportation During transportation the hydraulic lower arms must remain adjusted Relieve the control val...

Страница 48: ...nuts on the rod only until they touch the spring bracket without compressing it This is the proper adjustment both for work and transportation Before starting working make sure nuts and bolts of all p...

Страница 49: ...soils with greater difficult to penetrate the disc blades In light and loose soils the opening angle must be smaller This adjustment is done by changing the disc gang fixation on the frames To start...

Страница 50: ...sible the tractor should pass over the unworked soil and next to the last furrow The lateral displacement is done by changing the position of the drawbar on the hitch bar as shown below Normal positio...

Страница 51: ...tion Drawbar angle In normal working conditions and during transportation the drawbar must be fixed on the central hole of the upper and lower plates Change the bar to the other holes to get small sid...

Страница 52: ...from inside to outside Note that the harrowed ground is always on the left hand side of the operator Being the disc gangs lowered only maneuver to the left hand side IMPORTANT Entrance Entrance Exit E...

Страница 53: ...rations like never make maneuvers to the right hand side because the angle formed on its vertex transmits great effort to the equipment overloading traction components such as the hitch bar drawbar an...

Страница 54: ...ft the disc blade to reduce the penetration Worn out incorrectly adjusted scrapers Adjust or change the scrapers when necessary Quick couplers do not adapt Different type of quick couplers Use male an...

Страница 55: ...keep the same pressure on every tire Check the tires inflation page on the maintenance section Speed is relative to the tractor gear and can only be determined by local conditions We adopted an averag...

Страница 56: ...euver without totally lifting the disk harrow as the angle formed by the disc gangs could require a great effort from the equipment what would overload the traction components Relieve the control valv...

Страница 57: ...earings should be done in the same aforementioned period 24 hours 2 1 The roller bearings with oil bath works in constant lubrication but it is still necessary to give them the following attention In...

Страница 58: ...Implementos e M quinas Agr colas TATU S A ATCR ATCRL GAICR GAICR 300 Maintenance Lubrication points Lubricate every 24 hours of service ATTENTION Lubricate the points shown above and all grease fitti...

Страница 59: ...e unavailability of the equipment as well as a higher cost for repairing it because when the bearing breaks during work more parts of the set gets damaged Check the retainer A position to allow that t...

Страница 60: ...it Screwdriver and rubber cable Pliers and wrenches Disassembly 1 Remove the end cap A 2 Carefully remove inner assemblies B 3 Disassemble the piston C from the rod assembly by removing lock nut D 4 S...

Страница 61: ...nside of barrel piston seals and gland seals with hydraulic oil 4 With cylinder body held gently insert the inner assemblies B using a slight rocking motion 5 Apply Loctite 277 before installing the c...

Страница 62: ...this may cause roundness on the barrel or other problems consequently leading to internal leakages lack of power gripping damages to the cylinder rods etc Do not attempt any makeshift repairs to the h...

Страница 63: ...e bolts must be tightened every so often Check wear occurence on all moving parts Replace any part if necessary Replace the missing or damaged safety decals Marchesan supplies these decals upon reques...

Страница 64: ...at a wheel The heat can cause increase in pressure with a risk of tire explosion Welding can compromise the structure of the wheel or distort it When filling the tires make sure the hose is long enoug...

Страница 65: ...il hardness appropriate adjustments and especially the working speed NOTE To calculate the hourly income of the equipment use the following calculation R L x V x E X Where R Hourly income L Disk harro...

Страница 66: ...76 1 49 13 41 26 2 88 1 56 14 00 28 3 11 1 68 15 11 29 3 22 1 74 15 65 32 3 57 1 93 17 35 36 4 03 2 18 19 59 40 4 49 2 42 21 82 44 4 95 2 67 24 06 Model Number of disc blades Cutting width m Hourly i...

Страница 67: ...Important data Model Number of disc blades Cutting width m Hourly income ha Daily income ha GAICR 300 12 1 65 0 89 8 02 14 1 90 1 03 9 23 16 2 18 1 18 10 59 18 2 40 1 30 11 66 20 2 73 1 47 13 27 22 3...

Страница 68: ...6 116 616 229 310 52 336 455 616 3 4 10 167 226 5 269 5 365 4 380 5 516 0 M 18 x 1 5 96 5 130 854 257 348 49 378 512 568 3 4 16 186 252 2 300 406 8 424 5 575 6 M 20 x 2 5 121 5 164 754 323 5 438 67 47...

Страница 69: ...ion purposes only Some illustrations in this manual appear without the safety devices removed to allow a better view and detailed instructions Never operate the equipment without these safety devices...

Страница 70: ...68 Marchesan Implementos e M quinas Agr colas TATU S A ATCR ATCRL GAICR GAICR 300 Notes...

Страница 71: ...trabajo 11 No efectuar regulajes con el equipo en funcionamiento 12 No permitir que ni os jueguen sobre o pr ximo de los equipos en operaci n durante el transporte o almacenado 13 La velocidad de ope...

Страница 72: ...www marchesan com br...

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