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Technical Manual

31. May 2007

Revision: V1.10

6-2

Copyright © 2007, JohnsonDiversey, Inc.

08.0 swingo 450B - trouble shooting.fm - 31. May 2007

6

Troubleshooting

Processes described in the instruction of use are not mentioned here

6.1

No water flow

6.2

Machine does not switch on

Part

Position

Order 

No.

Do/ Perform

If

Then

Else 

Magnetic 

Valve

10/134

4122936

•

Check functionality of the 

Valve by supplying 24VDC 

direct to the Valve

•

Switch power supply On/

Off

Valve open & close Check Hoses

Exchange Magnet-

ic Valve

 Table 1: Troubleshooting - no water on the floor

Содержание Swingo 450B

Страница 1: ...Edition V1 10 2007 Technical Manual ...

Страница 2: ...essories Additional Parts 5 4 Technical procedures 4 1 Required material 2 4 2 Important information 3 4 3 Subassemblies 4 4 4 Electronical 13 4 5 Schematics 14 5 Software Parameter 5 1 Configuration Software 2 5 2 ConfigBox 450 750 1250 7 6 Troubleshooting 6 1 No water flow 2 6 2 Machine does not switch on 2 6 3 Batteries do not get charged 4 6 4 Vacuum motor does not switch on 4 6 5 Brush motor ...

Страница 3: ...2007 Revision V1 10 Copyright 2007 JohnsonDiversey Inc Technical Manual 450B V1 10 2007IVZ fm 31 May 2007 8 2 Spare Parts 2 9 Additional information 9 1 Available GTS Newsletter Instructions 2 10 Revision 11 Appendix 12 Notes ...

Страница 4: ...31 May 2007 Revision V1 10 Copyright 2007 JohnsonDiversey Inc Technical Manual 1 Foreword ...

Страница 5: ...al Training The Technical Training is addressed as reference book for the technical training ses sions and will be distributed to the floor care responsible and or to the technical train ing responsible after attending a training session provided by GTS Max 2 persons per country The intension is that a technical trainer after this session is able to perform technical training for their local techn...

Страница 6: ...ing DVD is intended as refresh and self study tool and can also be used as medium for the technical training sessions 1 5 Conclusion We are convinced that the new Technical Training concept together with the Technical Manual and the DVD are powerful tools which will help our service organisations to achieve a higher level of repairs and customer satisfaction If you have any comments or questions d...

Страница 7: ...31 May 2007 Revision V1 10 Copyright 2007 JohnsonDiversey Inc Technical Manual 2 Elementary ...

Страница 8: ...used in this machine please carefully read the product label and Material Safety Data Sheet MSDS Empty water tanks prior to carrying out any maintenance Ensure contaminated water is emtied into an approved drain Avoid pollution 2 2 ESD STATIC ELECTRICITY is electricity at rest or the accumulation of electric charge as opposed to an electric current which is the movement of electricity The flow or ...

Страница 9: ...machinery Almost any material can generate static electricity The ability to store or dissipate the charge depends on the type of material Static can damage devices which can result in immediate product failure to operate In contrast static damage can go undetected for a period of time and the results are product failure once the product is in service Electrostatic fields are associated with charg...

Страница 10: ...31 May 2007 Revision V1 10 Copyright 2007 JohnsonDiversey Inc Technical Manual 3 Technical data ...

Страница 11: ...wingo 450 B B model Co450 24Vdc 7513903 swingo 450 B BMS EURO Co450 BMS 24Vdc 7513904 swingo 450 B BMS UK Co450 BMS 24Vdc Table 1 Machine range Pos Value Theoretical performance m h 1290 Practical performance m h 645 Working width mm 430 Cleaning tool type drive brush pad Squeegee width mm 680 Solution tank nominal l 20 Recovery tank nominal l 20 Table 2 Machine profile Pos Value Noise level dB A ...

Страница 12: ... class charger II Approvals SEV TUV OVE Vibration m s2 0 25 Pos Value Dimensions handle in working position L W H mm 1340 480 920 Dimensions handle in parking position L W H mm 1050 480 980 Dimensions shipping position without clean water tank assy L W H mm 1050 480 785 Battery compartement L W H mm 275 354 204 Weight ready to use kg 123 Weight ready for shipping kg 62 Max floor pressure N mm2 0 8...

Страница 13: ...Technical Manual 31 May 2007 Revision V1 10 3 4 Copyright 2007 JohnsonDiversey Inc 05 0 swingo 450B technical data fm 31 May 2007 3 2 4 Charger only BMS version traktionblock gel bat teries ...

Страница 14: ...e Typ C27 324 6 II 24V 6A Primary 230 VAC 50 60 Hz Secondary 6 A at 27 8 V Fuse T 2 5 A Protection type IP 20 T 40 Power W VA 200 300 Approval CE Cable length BMS cable m 2 5 Table 5 Charger Pos Value Brush diameter mm 430 Brush motor W 750 Brush speed rpm 170 Brush pressure kg 30 Magnetic valve W 7 Table 6 Brush System Pos Value Vacuum motor W 400 Max air flow l s 24 Max vacuum kPa 9 3 Table 7 Su...

Страница 15: ...cle 7510829 Pad drive harpoon grip 430 mm 8504750 Scrubbing brush standard 430 mm 8504800 Scrubbing brush washed concrete 430 mm 8504780 Scrubbing brush abrasive Table 8 Accessories SKU Draft No Article 4122527 17605 71 PU Castor Wheel 100 4124749 17450 31 External hours counter for battery models 4124754 17606 03 External hours counter for mains models Table 9 Additional Parts ...

Страница 16: ...31 May 2007 Revision V1 10 Copyright 2007 JohnsonDiversey Inc Technical Manual 4 Technical procedures ...

Страница 17: ...red material 4 1 1 Material Cable tie 200 mm 4023260 Fuse 315 mA 4122605 Fuse 75 A 4122607 Fuse 10 A 4075130 Self locking nut M6 4092870 Self locking nut M8 4007200 Lubricant Klüber Staburag NBU12 4122512 Lubricant Synsetral 53B P Kg 4039680 Lubricant OKS 420 4056460 Lubricat Special 230gr 4118240 Sealing Compound Omnivisc 4099600 The listings above are not exhaustive ...

Страница 18: ...nce Explicid mentioned parts are defined by references corresponing to the partslist on e spares E g Tank axle 02 118 corresponds to the partslist on e spares subassembly 2 Position 118 4 2 1 2 Expendable parts If you have to remove cable ties make sure that all are correctly positioned when reassembling the machine If you have to remove self locking nuts you should substitute them by new ones ...

Страница 19: ...crew the cover 01 112 Carefully separate the cover from the handle to prevent cable damages Carefully disconnect the cables from the electronic board 01 116 Reassembly Follow the steps in reverse order Tighten the power cable with a torque of 6 Nm to the cooler Refer to picture Power cable electronics Take care that you position the cable from the control label 01 110 with the sticker outwards ...

Страница 20: ...1 Remove the handle Reassembly Follow the steps in reverse order The screws 01 130 have to be tighten with a torque of 15 Nm Pay attention that the holes of the toothed wheel sustaining disc and cover disk are in line before you place the handle The middle hole of the toothed wheel has to be positioned according to the description in chapter Remove toothed wheel 4 3 1 2 Replacing electronics ESD E...

Страница 21: ...ow the steps in reverse order Pay attention to the correct position of the micro switch cables 4 3 1 4 Replacing bowden cable Loosen the nut fixing the bowden cable to the articulation 01 119 Remove the spring and bowden cable from the handle position lock 01 124 Reassembly Follow the steps in reverse order Adjustment The spring is part of the bowden cable unit Preadjust the tension of the bowden ...

Страница 22: ...ing discs 01 129 Pull the toothed wheel out of the articulation Reassembly Follow the steps in reverse order Service Lubricate the toothed wheel and articulation with Klüber Staburag Refer to Material listing Check the condition of the O rings The middle hole of the toothed wheel has to be in upper position while the part with less teeth has to be in driving direction Refer to picture Toothed whee...

Страница 23: ...ocedures fm 31 May 2007 Picture 4 Toothed wheel position 4 3 1 6 Replacing handle position lock Service Lubricate the position lock and articulation with Klüber Staburag Refer to Material listin 4 3 2 Brush drive unit 07 Adjustment Default setting Eccentric disc 05 116 Position 4 Eccentric shaft 05 110 Position 6 ...

Страница 24: ...Picture 5 Default setting eccentric shaft Do not use the locking lever 05 116 to tighten the eccentric shaft 05 110 Connect the wires of the brush motor and the cable strand on the connection block matching the colours Position the hose and fix with a cable tie Refer to picture Brush unit hose position Picture 6 Brush unit hose position ...

Страница 25: ...move belt Refer to picture Remove belt Picture 7 Remove belt 1 Belt tensioning roller 2 Remove screw 3 Loosen the screw 4 Loosen the screw 5 Move axle over the positioner 6 Remove belt Reassembly Follow the steps in reverse order Take care that the teeth of the belt are positioned inwardly Service Lubricate the bearing of the belt tensioning roller the axle and the bearing of the pulley and the ba...

Страница 26: ...rvice Lubricate the bearing plate the squeegee mechanism support and the hexagon screw with OKS 427 Lubricate the axle 04 130 and the adjusting nut of the squeegee bracket with Synsetral Refer to Material listing 4 3 4 Tool lowering unit 05 Chassis 06 4 3 4 1 Replacing cradles foot lever axle Adjustment The limit switch has to switch when the foot lever passes the centre of the LH side of the foot...

Страница 27: ...ision V1 10 4 12 Copyright 2007 JohnsonDiversey Inc 06 0 swingo 450B technical procedures fm 31 May 2007 Picture 8 Switching point Position the axle 06 136 in the correct position Refer to picture Position axle Picture 9 Position axle ...

Страница 28: ...ctronical 4 4 1 Electronic board connections Picture 10 Electronic print connections 1 Magnetic valve 2 GND negative 3 Fuse 315 mA T 4 ConfigBox Software 5 Hours counter optional 6 SW update only at manufacturer 7 Micro switch 8 Charger communication 9 Control label 10 Power 24V batteries 11 Vacuum motor out positive 12 Brush motor out positive ...

Страница 29: ...cal Manual 31 May 2007 Revision V1 10 4 14 Copyright 2007 JohnsonDiversey Inc 06 0 swingo 450B technical procedures fm 31 May 2007 4 5 Schematics 4 5 1 Electrical schematic 09 Picture 11 Electrical schematic ...

Страница 30: ...wingo 450B technical procedures fm 31 May 2007 4 5 2 Battery connection 10 Picture 12 Battery connection 4 5 3 Water air flow 4 5 3 1 Water flow clear water Picture 13 Waterflow clear water 1 Clear water tank 2 Water regulation set 3 Clear water filter 4 Magnetic valve 5 Angle nipple 6 Brush ...

Страница 31: ...ght 2007 JohnsonDiversey Inc 06 0 swingo 450B technical procedures fm 31 May 2007 Picture 14 Waterflow dirty water 4 5 3 2 Water flow dirty water 1 Squeegee 2 Tank cover assy 3 Recovery tank 4 5 3 3 Air flow A Recovery tank B Tank cover assy C Vacuum motor ...

Страница 32: ...31 May 2007 Revision V1 10 Copyright 2007 JohnsonDiversey Inc Technical Manual 5 Software Parameter ...

Страница 33: ...e the electrical cover again but do not fix it in such a way that you squash the PC connection cable If you do not assemble the cover it is not possible to switch on the machine Switch on computer Switch on the machine plug in the mains driven machines Start software Double click on Parameter list as you do not have the password you can only change some parameters Change adjust parameters accordin...

Страница 34: ... JohnsonDiversey Inc 07 0 swingo 450B software u parameters fm 31 May 2007 5 1 4 Minor malfunctions Make sure that port COM1 is not occupied by other software applications e g palm modem etc otherwise data exchange is not possible 5 1 5 Parameter swingo all models ...

Страница 35: ... B2 0 4 3 2 9 0 1 No 5 Time braking ramp back ward B2 0 4 3 1 8 0 1 No Brush unit 6 Current limitation B1 B2 15 38 35 1 No 6 Current limitation B3 15 38 30 1 No 7 Delay current limitation B1 B2 B3 0 2 8 3 0 1 No 8 Delay brush lowering manually to brush cou pling B1 B2 B3 0 1 2 0 3 0 1 No 9 Delay brush lowering with motor to brush coupling B2 0 1 2 0 5 0 1 No 10 Time brush coupling B1 B2 B3 0 3 1 5...

Страница 36: ...9 620 0 0 1 No 18 Running hours brush mo tor B1 B2 B3 0 279 620 0 0 1 No 19 Running hours brush posi tioning motor Linac B2 0 279 620 0 0 1 No 20 Running hours drive motor B2 0 279 620 0 0 1 No 21 Running hours dosing pump B2 0 279 620 0 0 1 No 22 Switching cycles electron ics B1 B2 B3 0 0 1 No 23 Switching cycles vac mo tor B1 B2 B3 0 0 1 No 24 Switching cycles brush motor B1 B2 B3 0 0 1 No 25 Sw...

Страница 37: ...eset level partial ly charged maintenance free B1 B2 B3 20 28 24 6 0 05 No 32 Battery 3 LEDs mainte nance free B1 B2 B3 20 28 23 8 0 05 No 33 Battery 2 LEDs mainte nance free B1 B2 B3 20 28 22 8 0 05 No 34 Battery 1 LED mainte nance free B1 B2 B3 20 28 21 8 0 05 No 35 Battery warn level main tenance free B1 B2 B3 20 28 21 0 05 No 36 Battery reset level fully charged wet B1 B2 20 28 25 6 0 05 No 37...

Страница 38: ...9 Battery 2 LEDs wet B1 B2 20 28 22 8 0 05 No 40 Battery 1 LED wet B1 B2 20 28 21 8 0 05 No 41 Battery warn level wet B1 B2 20 28 21 0 05 No Voltage moni toring 42 Supply Voltage 230V 1 110V 0 E 0 1 1 1 Boards with diff Volt are avail sepa rately 43 Threshold value undervoltage110V E 60 100 80 1 No 44 Switch off delay under voltage 110V E 0 2 1 2 0 8 0 1 No 45 Threshold value underval ued 230V E 1...

Страница 39: ...e as for the computer software 5 2 2 Safety points Whenever you open the dashboard you must switch off the machine B models or unplug first from mains power E models Never directly touch the components on the board with your hand or fingers 5 2 3 Requirements TASKI swingo series models Configbox Adapter cable set 4122673 17606 39 Software Cable 5 2 4 Step by Step Switch off machine unplug the main...

Страница 40: ...o the second row 11 BrushLowering with motor Press NEXT to change the displayed parameter Press SELECT to program the changed parameter 11 BrushLowering manually Press NEXT for the next parameter Parameter 16 20 Running hours look like These parameters can only be read out 17 HoursVacMotor 178 3h Parameter 28 Service interval setting Pressing NEXT changes the hours in steps of 50 up to 900 and bac...

Страница 41: ...le Change able Mains 230 240V Eco 24V Power 24V 11 Brush lowering with motor x x 12 Battery type x x x 13 Battery charger exter nal x x x 16 Running hours elec tronics x x x x 17 Running hours vac mo tor x x x 18 Running hours brush motor x x x 20 Running hours drive motor x x 28 Service interval x x x x 29 Service hours counter reset x x x x Table 3 Parameter Configbox ...

Страница 42: ...31 May 2007 Revision V1 10 Copyright 2007 JohnsonDiversey Inc Technical Manual 6 Troubleshooting ...

Страница 43: ...n the instruction of use are not mentioned here 6 1 No water flow 6 2 Machine does not switch on Part Position Order No Do Perform If Then Else Magnetic Valve 10 134 4122936 Check functionality of the Valve by supplying 24VDC direct to the Valve Switch power supply On Off Valve open close Check Hoses Exchange Magnet ic Valve Table 1 Troubleshooting no water on the floor ...

Страница 44: ...00 4091310 Measure if the battery voltage is present after the charger jack Voltage is same after charger jack as on fuse Check if power is present on elec tronics 450B Connect charger jack Exchange charger jack Electron ics 450B 01 116 4126576 Measure power on electronisc 450B Voltage is same on cooler body of electronics as on charger jack Check fuse of elec tronics 450B Replace wires Fine Wire ...

Страница 45: ...Check mains cord Exchange mains cord Charger output 06 109 4125935 Leave charger connected to batteries Measure the voltage at the output pins of the charger Charging voltage available Check voltage at batteries Exchange charger Table Troubleshooting Batteries do not get charged Part Position Order No Do Perform If Then Else Connec tion block 02 143 4082740 Switch vacuum motor on off Measure the v...

Страница 46: ... limit switch Switch on off Check micro switch Exchange limit switch Micros witch 01 108 41021120 Check if the micro switch is able to switch Disconnect the micro switch Measure the resitance or perform beep test Actuate the limit switch Switch on off Check brush mo tor power Exchange limit switch Connec tion block 06 117 4082740 Activate limit switch and micro switch Measure voltage at connection...

Страница 47: ...31 May 2007 Revision V1 10 Copyright 2007 JohnsonDiversey Inc Technical Manual 7 Evaluation of machine condition ...

Страница 48: ...Customer Data 7 2 Machine Data 7 3 Checks Customer Location Contact Table 1 Customer Data Machine Type SKU Machine number Serial number Running hours Remarks Table 2 Machine Data Checks Position Value OK Remarks 7 3 1 Handle Disengaging lever 01 115 Switch lever 01 107 01 105 On Off Mobility of handle Key set 08 144 On Off 7 3 2 Tank group Tank cover assy 02 101 Gasket 02 126 Table 3 Checks ...

Страница 49: ...on 04 115 04 116 7 3 5 Tool lowering unit Foot lever 05 104 On Off Brush position 05 110 05 120 6 4 Tool height 07 135 95 7 3 6 Chassis Battery cable connections Other cabling Charger connection 06 109 On Off Castor wheel condition 06 108 Carrying wheel condition 06 133 7 3 7 Brush drive Brush drive motor 07 101 Poly V belt 07 111 07 123 Belt tensioning roller 07 120 Pulley 07 127 7 3 8 Magnetic v...

Страница 50: ...ual 31 May 2007 Revision V1 10 7 4 Copyright 2007 JohnsonDiversey Inc 09 0 swingo 450B evaluation machine condition checklist fm 31 May 2007 7 4 Outcome Technician Date Result Recommendation Remarks Table 4 Outcome ...

Страница 51: ...31 May 2007 Revision V1 10 Copyright 2007 JohnsonDiversey Inc Technical Manual 8 Recommended spare parts ...

Страница 52: ...e needed to overcome breakdowns of the machine and for regular preventative maintenance This list does not claim to be complete and is subject to change any time Please feel free to add or delete parts or change classification according to your experience 8 2 Spare Parts 8 2 1 Handle 01 8 2 2 Tank group 02 Pos No Ord No Art No Description Class Note 108 4021120 4501 102 Microswitch OM 110 4125007 ...

Страница 53: ...4085430 18505 44 Hose 600 EM 113 4033210 3866 104 Tapped Cap Red OM 115 4105120 17412 82 Dosing Cup OM 125 4033270 3866 103 Tapped Cap Blue OM 126 4124304 17451 31 Gasket OM 139 4126093 17450 64 Filter Basket OM Table 2 Tank group Pos No Ord No Art No Description Class Note 107 4122883 4677 234 Vacuum Motor 24V OM 122 4126531 17451 41 Water Regulating Set EM 123 4122887 3002 183 O Ring 23 47x2 62 ...

Страница 54: ...ion Class Note 106 4122563 17603 30 Castor Compl Blue OM 109 4125935 17450 92 Battery Charger 6A EM 133 4122570 17602 61 Carrying Wheel 200 W 147 4039680 8909 61 Lubricant Synsetral 53B P Kg Table 6 Chassis Pos No Ord No Art No Description Class Note 111 4122594 2157 013 Poly V Belt 6 EPJ 508 OM 114 4079540 2530 107 Ball Bearing 6007 2 RS OM 123 4122595 2157 014 Poly V Belt 10 EPJ 675 OM 127 41225...

Страница 55: ...No Art No Description Class Note 105 4075270 17505 02 Gasket OM 107 4121630 17506 75 Gasket OM 108 4122936 17607 61 Magnetic Valve 24 V EM 113 4095220 17563 33 Filter OM 132 4122607 4956 113 Fuse Cartrige 75A EM 139 4122779 17605 23 Jumper 144 4126733 17451 54 Key Set Swingo 450B EM 145 4122551 17603 71 Key EM Table 8 Magnetic valve electrical parts ...

Страница 56: ...31 May 2007 Revision V1 10 Copyright 2007 JohnsonDiversey Inc Technical Manual 9 Additional information ...

Страница 57: ...E 4801 N2007 05 12 03 2007 Brush drive V ribbed belt B 4452 N2006 22 20 11 2006 Vacuum unit 230V 120V housing E 3437 N2006 21 14 11 2006 Vacuum unit housing B 3437 N2006 19 01 11 2006 Battery battery fixation B N2006 16 17 07 2006 Squeegee lowering macha nism Squeege adjustement B E 1787 N2006 15 12 07 2006 Valve Water outlet Magnetic valve B E 2310 N2006 12 06 06 2006 Water outlet Water regula ti...

Страница 58: ...31 May 2007 Revision V1 10 Copyright 2007 JohnsonDiversey Inc Technical Manual 10 Revision ...

Страница 59: ...onDiversey Inc 11 0 swingo 450B revision fm 31 May 2007 10 Revision Version Date Chapter V 1 10 31 05 2007 Tamplate Title Technical data Technical procedures Evaluation of machine condition Recommendet spare parts Additional information Revision Appendix Table 1 Revision ...

Страница 60: ...31 May 2007 Revision V1 10 Copyright 2007 JohnsonDiversey Inc Technical Manual 11 Appendix ...

Страница 61: ...11 Customer Data 7 2 D Dimensions 3 3 Do not get charged 6 4 E Electrical parts 4 12 Electrical schematic 4 14 Electronic board 4 13 Electronical 4 13 Electronics 4 5 Elementary 2 2 ESD 2 2 4 5 Evaluation 7 2 F Foot lever 4 11 Foreword 1 2 Foreword Foreword 1 1 G General 4 3 8 2 GTS Instructions 9 2 GTS Newsletter 9 2 H Handle 4 4 4 5 Handle bowl 4 6 Handle position lock 4 8 Health 2 2 L Lower par...

Страница 62: ...May 2007 Scution Power 3 5 Spare Parts 8 2 Squeegee mechanism 4 10 4 11 Sustaining disc 4 5 Sustaining discs 4 7 T Tank 4 5 Target 1 2 Technical Data 3 2 Technical Information 3 2 Technical Manual 1 2 Technical Training 1 2 Tool lowering unit 4 11 Toothed wheel 4 5 4 7 Torque 4 11 Training DVD 1 3 W Water flow 4 15 Weights 3 3 ...

Страница 63: ...31 May 2007 Revision V1 10 Copyright 2007 JohnsonDiversey Inc Technical Manual 12 Notes ...

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