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GTS

Technical Manual

26. March 2013

Edition: V3.00/2013

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Foreword

1.1

Target

To serve our customers faster and more efficient it is important to achieve a general

standard of technical know how with our partners in the market.

Therefore we developed a Technical Training concept which is based on e-spares. The

concept consists of a Technical Manual and a Technical Training.

These two tools will be produced for each newly launched machine with a certain com-

plexity. The Technical Manual will be available as PDF file and can be downloaded from

e-spares. The Technical Training documentation will be distributed after having attend-

ed the technical training.

1.2

Technical Training

The Technical Training is addressed as reference book for the technical training sessions

and will be distributed to the floor care responsible and/or to the technical training re-

sponsible after attending a training session provided by GTS (max. 2 persons per coun-

try).

The intension is, that after this session, a technical trainer is able to perform technical

training for their local technical staff and in this way to transfer the knowledge to all

service technicians.

The Technical Training is not intended as manual for the service technicians and will be

distributed only to the training responsible of each country.

1.3

Technical Manual

The Technical Manual is addressed to the service technicians and should be translated

and distributed after a technical training.

It contains a summary of procedures, hints and suggestions etc. which are helpful and

To Order Parts Call 1-888-702-5326 - https://monsterfloorequipmentparts.com

Содержание swingo 350B

Страница 1: ...Edition V2 00 2013 Technical Manual T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c o m...

Страница 2: ...3 Machine speed 3 4 2 4 Dimensions and weights 3 4 2 5 Battery 4 4 2 6 1 Battery compartment 4 4 2 7 2 Battery specifications 5 4 2 8 Charger 6 4 2 9 Brush system 6 4 2 10 Suction power 7 4 2 11 Addit...

Страница 3: ...e wiping blade 32 5 4 5 Mounting of bowden cable wiping blade 33 5 5 Tank cover and tank 34 5 5 1 Removing of clear water tank assembly 34 5 5 2 Mounting of clear water tank assembly 36 5 5 3 Removing...

Страница 4: ...ections 11 6 4 Charger 14 6 4 1 Removing of charger 14 6 4 2 Mounting of charger 15 6 4 3 Charger connections 16 6 5 Schematics 18 6 5 1 Battery connections 18 6 5 2 Electrical schematics 19 7 Additio...

Страница 5: ...rch 2013 Edition V2 00 2013 Copyright 2013 Diversey Inc Technical Manual 1 Forward T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c...

Страница 6: ...ining is addressed as reference book for the technical training sessions and will be distributed to the floor care responsible and or to the technical training re sponsible after attending a training...

Страница 7: ...hat the Technical Manual concept together with the Technical Training are powerful tools which will help our service organisations to achieve a higher level of quality in repairs and customer satisfac...

Страница 8: ...ch 2013 Edition V2 00 2013 Copyright 2013 Diversey Inc Technical Manual 2 Elementary T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s...

Страница 9: ...label and Ma terial Safety Data Sheet MSDS Empty water tanks prior to carrying out any maintenance Ensure contaminated water is emptied into an approved drain Avoid pollution 2 2 ESD Static electrici...

Страница 10: ...ability to store or unload the charge depends on the type of material Static discharge can damage devices this can result in immediate product failure or in a latent failure Latent failures can go und...

Страница 11: ...rch 2013 Edition V2 00 2013 Copyright 2013 Diversey Inc Technical Manual 3 General T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c...

Страница 12: ...u should replace them by new ones 3 1 3 Direction description On the RH always means on the right hand side of the machine in working direction when you are standing behind the machine On the LH alway...

Страница 13: ...rial 3 2 1 Tools A standard range of tools is required e g Fork spanners Allen keys Torx keys 3 2 2 Material No special tools are required The above listings are only a recommendation for the technica...

Страница 14: ...2013 Edition V2 00 2013 Copyright 2013 Diversey Inc Technical Manual 4 Technical data T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t...

Страница 15: ...350B BMS EURO 02 7516861 TASKI swingo 350B BMS UK 02 7518080 TASKI swingo 350B BMS NA 02 7516862 TASKI swingo 350B BMS with battery 02 Table 1 Machine range Remarks only for DDM countries Direct Deliv...

Страница 16: ...l 10 Recovery tank l 10 Table 2 Machine profile Pos Value Noise level dB A 70 Vibration m s2 0 5 Approvals CE CB Nominal consumption W 1100 Power drive motor W Power suction motor W 490 Voltage V 24 B...

Страница 17: ...max 2 Table 4 Machine speed Pos Value Dimensions L W H mm 790 450 430 Door pass through without squeegee mm 530 450 Net weight empty tank incl batteries kg 57 Weight ready to use kg 67 Max floor press...

Страница 18: ...go 350B technical data V2 00 fm Picture 1 Dimensions 4 2 5 Battery 4 2 5 1 Battery compartment Pos Value Battery compartment L W H mm 195 268 180 Table 6 Battery compartment T o O r d e r P a r t s C...

Страница 19: ...from Exide Sonnenschein as this is our preferred partner For the correct connection of the batteries pay attention to the voltage of each battery and the correct connection Therefore refer to e spares...

Страница 20: ...25 197 132 180 11 Table 7 Dry gel batteries Pos Value Primary V 110 127 220 240 Primary Hz 50 60 Secondary V 24 Secondary A 5 Protection type 2 Approval UL in process Cable length BMS cable m 3 Table...

Страница 21: ...power 4 2 9 Additional Pos Value Vacuum motor W 490 Max air flow l s 32 Max vacuum mbar 118 Max vacuum kPa 11 8 Table 10 Suction power Pos Value Brush lifting mechanical Squeegee lifting mechanical T...

Страница 22: ...64 Cylindrical brush hard 38cm bristle yellow 7518532 Active fibre pad roll 7516868 Battery 12V 25Ah 1 unit Table 12 Accessories Remarks SKU contains 1 battery but TASKI swingo 350 requires 2 units SK...

Страница 23: ...ch 2013 Edition V2 00 2013 Copyright 2013 Diversey Inc Technical Manual 5 Mechanical T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s...

Страница 24: ...SB access Remove the 12 screws 01 107 and the 4 screws 01 117 of the electronics of the handle cover Remove the handle cover 01 108 Picture 2 Handle without cover and electronics Remove the 3 fixation...

Страница 25: ...ribbon cable to dashboard Position the electronics Ensure that the loop of the ribbon cable is positioned correctly and does not touch the switch levers Mount the 3 fixation screws for the electronics...

Страница 26: ...andle cover and electronic 350B_V1 00 fm Tighten the handle cover with the 12 screws and 4 screws into electronics Position the cover for USB access Mount the fixation screw T o O r d e r P a r t s C...

Страница 27: ...rding to chapter REMOVING OF HANDLE COVER AND ELECTRONICS Remove screw 01 102 for left switch lever and screw 01 102 for right switch lever Picture 6 Switch lever screws Remove the switcher levers 01...

Страница 28: ...oned The switch levers have to be horizontally in one line Mount the screws for the left and right switch lever Picture 8 Switch lever Ensure that the RH switch lever for wiping blade has the bolt wit...

Страница 29: ...ove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS Remove the wiping blade lever 01 116 Remove the end bolt of the bowden cable 01 119 for wiping blade Picture 10 Wiping bl...

Страница 30: ...e Mount wiping blade lever onto handle Picture 12 Wiping blade lever Ensure that the wiping blade lever has the bolt with magnet 01 118 mounted Complete assembling according to the chapter MOUNTING OF...

Страница 31: ...ING OF HANDLE COVER AND ELECTRONICS Remove wiping blade handle according to chapter REMOVING OF WIPING BLADE LEVER Remove the handle adjustment lever 01 116 Remove the end bolt of the bowden cable 02...

Страница 32: ...g the lever ensure that you also mount the lever 01 103 for floating handle adjustment Picture 16 Handle adjustment lever Complete assembling according to the chapter MOUNTING OF WIPING BLADE LEVER Co...

Страница 33: ...e bowden cable with a 8mm fork spanner Adjustment Make sure that the bowden cable is not tensioned to tight Let the handle adjustment lever have enough play 1mm Remarks Before mounting the cover again...

Страница 34: ...STING OF BOWDEN CABLE HANDLE Lift the bowden cable out of the articulation 02 113 Remove the 3 screws 02 105 with a 6mm Allen key Pull off the sustaining disc 02 106 Picture 19 Remove guide bar screws...

Страница 35: ...ture 20 Remove toothrocker Remarks By pulling out the axle the distance disc 02 120 will fall out by itself Remove the two toothrockers 02 116 117 from the axle of the bowden cable 02 101 Remove the t...

Страница 36: ...he axle of the bowden cable Remarks The two toothrockers are different in shape The mounting position doesn t matter Position the two springs into the articulation and insert the toothrockers Picture...

Страница 37: ...02 140 Mount the cover onto the articulation Mount the articulation onto bracket Picture 23 Mount guide bar Mount the sustaining disc Make sure that the O rings 02 107 are correct positioned Position...

Страница 38: ...osen the tension of the bowden cable with a 8mm fork spanner Lift bowden cable out of the articulation 02 113 Position spring upwards over the adjustment screw Remove the end bolt of the bowden cable...

Страница 39: ...ide Position end bolt of bowden cable on the handle adjustment lever Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS Position the end bolt of the bowden cable at...

Страница 40: ...ng to chapter ADJUSTING OF BOWDEN CABLE HANDLE Remove the toothrockers according to chapter REMOVING OF TOOTHROCKER Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS Re...

Страница 41: ...bowden cable is at the articulation side Position the end bolt of the bowden cable on the handle adjustment lever Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS...

Страница 42: ...lease the counter nut with a 10mm fork spanner Loosen the tension on the bowden cable with a 8mm fork spanner Lift bowden cable out of the articulation 02 113 Position spring upwards over the adjustme...

Страница 43: ...articulation 02 113 from bracket 02 112 Remove lock of handle position 02 110 Remove the two remaining screws 02 104 to release the guide bar According to what you need to exchange remove the existin...

Страница 44: ...ng of articulation old setup Picture 33 Articulation detail Mount lock of handle position into the articulation Service Apply ball bearing grease 02 120 on the lock of handle position 02 110 Mount art...

Страница 45: ...ent Tighten the screws with 20 Nm Position the end bolt of the bowden cable at the lock 02 110 of the handle position Ensure that the lock of handle position is nicely fitting into toothed wheel 02 10...

Страница 46: ...cover 02 103 and release the tension of the bowden cable according to chapter ADJUSTING OF BOWDEN CABLE HANDLE Remove the toothrockers according to chapter REMOVING OF TOOTHROCKER Remove the two remai...

Страница 47: ...Place the articulation into the guide bar Mount the two lower screws Adjustment Do not tighten the screws yet as the cover 02 103 will be placed later Mount the toothrockers according to chapter MOUNT...

Страница 48: ...Removing of front blade Picture 38 Squeegee front side Remove the two handles star knobs 03 102 Press out the squeegee inlet 03 112 Remove the front blade 03 117 by tearing it off of the squeegee inle...

Страница 49: ...de Picture 40 Front blade fixation Position new front blade onto the pins of squeegee inlet Mount the squeegee inlet into squeegee body Tighten the two handles Ensure that the blade is mounted correct...

Страница 50: ...5 3 3 Removing of back blade Picture 41 Squeegee back side Remove the two handles 03 102 Press out the squeegee inlet 03 112 Remove the back blade 03 114 by tearing it off of the squeegee inlet Pictu...

Страница 51: ...de Picture 43 Back blade fixation Position new back blade onto the pins of squeegee inlet Mount the squeegee inlet into squeegee body Tighten the two handles Ensure that the blade is mounted correctly...

Страница 52: ...Disconnect the fresh water hoses Remarks To get better access to the wiring you can remove the charger 05 101 Just pull the charger towards you as it is only mounted on slides without any fixation sc...

Страница 53: ...wires with the plugs Remarks If you removed the charger please mount it again Thread in the new pump into the pump holder Mount the front holder Connect fresh water hoses to the pump Complete assembl...

Страница 54: ...06 121 Release the counter nut of the bowden cable with a 10mm fork spanner Adjust the bowden cable with a 10mm fork spanner at the angle bracket 05 122 situated directly above the wiping blade Adjust...

Страница 55: ...ter nut with a 10mm fork spanner Loosen the tension of the bowden cable 01 119 with a 10mm fork spanner Remove the end bolt of the bowden cable with the ball socket 05 121 from the lever 05 123 snap o...

Страница 56: ...nt side of the bowden cable is at chassis side Position end bolt of bowden cable on the wiping blade lever Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS Positio...

Страница 57: ...ction hose 04 102 Remove the threaded adaptor 07 101 of the angle hose 07 102 Remove the 4 screws 06 112 for the battery cover 06 113 Remarks Disconnect the battery plug and unthread the charging main...

Страница 58: ...Picture 50 Clear water tank fixation Loosen the screw 08 104 with two 13mm fork spanners as it has a self locking nut Lift clear water tank 06 116 with guide bar off the chassis Lay the clear water t...

Страница 59: ...tion hose 04 102 and angle hose 07 102 correctly Ensure that the clear water tank fits nicely onto the chassis Tighten screw with 13mm for spanners Mount the 4 screws for clear water tank Position bat...

Страница 60: ...ng to chapter REMOVING OF HANDLE COVER AND ELECTRONICS Disconnect wires at the electronics 01 109 Thread out the wires of the clear water tank Service Thread out the wires first and then the charger c...

Страница 61: ...crews with 20 Nm Thread the wires into the clear water tank Service Thread in the charger cable with the plug first and then the wires Connect the wires to the electronics Complete assembling accordin...

Страница 62: ...or 07 106 with seals out of the chassis Disconnect vacuum motor wires at the connection block 05 132 Remarks To get better access to the wiring you can remove the charger 05 101 Just pull the charger...

Страница 63: ...e seals guiding ring and cover is described in the spare parts list Picture 55 Vacuum motor details Connect vacuum motor wires to connection block Remarks If you removed the charger and connection blo...

Страница 64: ...cover complete 06 101 Remove recovery tank 06 121 Remove screw 08 107 for belt cover 08 106 Remove belt cover 08 106 Untighten the 3 fixation screws 08 108 of the brush motor 08 112 with a 10mm fork...

Страница 65: ...brush motor with a screw driver Place the screw driver from the front side into the 12mm hole of the bracket 08 105 Tighten the brush motor fixation screws Mount the belt cover Ensure that the brush c...

Страница 66: ...apter REMOVING OF BRUSH MOTOR BELT Remove the 3 fixation screws 08 108 of the brush motor 08 112 Disconnect brush motor wires at connection block 05 132 Remarks To get better access to the wiring you...

Страница 67: ...n the brush motor fixation screws Connect brush motor wires at the connection block Remarks If you removed the charger and connection block please mount them again Complete assembling according to cha...

Страница 68: ...H MOTOR BELT Remove handle 08 116 for brush holder 08 118 Remove brush holder 08 118 Remove brush 08 140 Remove the 3 self locking nuts 08 134 with a 10mm fork spanner nut Remove the whole brush pulle...

Страница 69: ...icture 61 Brush pulley Position the brush pulley assembly Mount the 3 self locking nuts with a 10mm fork spanner nut Mount the brush Mount the brush holder Mount the handle for the brush holder Comple...

Страница 70: ...d thread Adjustment You can vary the height by placing the special screw in the positions 1 6 This could be necessary if the brush is not touching the floor or wearing uneven Leaving the factory it is...

Страница 71: ...ition with lever 05 116 Remove cover 08 127 for wiping blade Picture 64 Remove wiping blade cover Remarks Press the wiping blade with on hand down and release with your other hand the latches on squee...

Страница 72: ...blade Picture 65 Wiping blade Position new wiping blade onto the pins Ensure that the blade is mounted correctly Position cover for wiping blade and snap it on Picture 66 Mount wiping blade Ensure tha...

Страница 73: ...NG OF CLEAR WATER TANK ASSEMBLY Ensure that no water is in the fresh water system before you disconnect the hoses Remove filter cover 09 102 of filter Remove fixation screws from chassis Picture 68 Re...

Страница 74: ...ew filter Connect fresh water hoses to the filter Thread the filter into the chassis Position fixation screws an tighten them Picture 70 Mount filter Position filter cover on the filter housing Comple...

Страница 75: ...ch 2013 Edition V2 00 2013 Copyright 2013 Diversey Inc Technical Manual 6 Electrical T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s...

Страница 76: ...oard visualises the states of the machine It also functions as a connection between the power electronics and the devices e g vacuum motor and pump Applying the correct torque where required is essent...

Страница 77: ...he proc essor to start and go into the self holding The power electronics stays on as long as It is not switched OFF by the ON OFF button The switch off timer does not reach 5 minutes The charger is n...

Страница 78: ...6 2 Dashboard 6 2 1 Removing of dashboard Picture 3 Dashboard Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS in the mechanics section Remove the dashboard foil T o...

Страница 79: ...e surface where the dashboard will be placed Position the new dashboard foil Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS Ensure that the loop of the ribbon ca...

Страница 80: ...ight 2013 Diversey Inc 06 14 30 dashboard connections 350B_V1 00 fm 6 2 Dashboard 6 2 3 Dashboard connections Picture 5 Dashboard connections T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t...

Страница 81: ...ED green 8 Vacuum ON OFF 8 ON OFF button 9 Vacuum ON OFF 9 ON OFF LED green 10 Status battery 10 Level 2 LED green 11 Status battery 11 Level 1 LED green 12 Status battery 12 Level 1 LED red 13 Servic...

Страница 82: ...ey Inc 06 14 30 dashboard connections 350B_V1 00 fm 20 Charger 20 GND of charger 1 LED with two colours LED green and red Pos Plug Description plug Pin Description pin Table 1 Dashboard connector desc...

Страница 83: ...e following steps Picture 6 Dashboard foil service LED reset Press the buttons ON OFF and water level together The machine will switch ON Ensure that you keep the buttons pressed Wait until the servic...

Страница 84: ...Removing of electronics Picture 7 Electronics Remove handle cover according to chapter REMOVING OF HANDLE COVER AND ELECTRONICS in the mechanics section Disconnect the wires to the power electronics...

Страница 85: ...nnect the wires to the power electronics Complete assembling according to the chapter MOUNTING OF HANDLE COVER AND ELECTRONICS Tighten the connectors with the correct torque Refer to adjustment or the...

Страница 86: ...013 Diversey Inc 06 18 27 electronics connections 350B_455B_V1 01 fm 6 3 Electronics 6 3 3 Electronics connections Picture 9 Electronics connections T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2...

Страница 87: ...munication 2 Charged green 6 BMS Charger communication 3 Failure red 6 BMS Charger communication 4 Immobiliser 6 BMS Charger communication 5 Immobiliser 6 BMS Charger communication 6 GND 7 Foot SW Foo...

Страница 88: ...vice Tool A Hall sensor Brush start B Hall sensor 350B Wiping blade C Label software Firmware version Boot version D Label of electronics Name of machine Hardware version Production number Production...

Страница 89: ...and unthread the charging mains Remove battery cover 06 113 Remove the charger 05 101 Remarks Just pull the charger towards you as it is only mounted on slides without any fixation screw Remove the co...

Страница 90: ...6 4 2 Mounting of charger Picture 11 Charger Mount the connection block with screw Connect the wires and the communication plug Mount the charger Position battery cover Mount the 4 screws for battery...

Страница 91: ...rsey Inc 06 20 20 charger connections 350B_V1 00 fm 6 4 Charger 6 4 3 Charger connections Picture 12 Charger connections 1 Picture 13 Charger connections 2 T o O r d e r P a r t s C a l l 1 8 8 8 7 0...

Страница 92: ...ot connected used 3 1 Charger communication 3 Immobiliser 4 1 Charger communication 4 Immobiliser 5 1 Charger communication 5 GND 6 1 Charger communication 6 Failure red 7 1 Charger communication 7 Ch...

Страница 93: ...2013 Diversey Inc 06 28 10 schematics battery connection 350B_V1 00 fm 6 5 Schematics 6 5 1 Battery connections Picture 14 Battery connection 12V T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6...

Страница 94: ...013 Diversey Inc 06 28 20 schematics electrical schematics 350B_V1 00 fm 6 5 Schematics 6 5 2 Electrical schematics Picture 15 Electrical schematics T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2...

Страница 95: ...3 Edition V2 00 2013 Copyright 2013 Diversey Inc Technical Manual 7 Additional information T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a...

Страница 96: ...03 04 02 2011 TASKI swingo 350 450 750 755 855 1250 1255 1650 1850 Upper part Float modification 2112 2011 12 15 06 2011 TASKI swingo 350B Electronic Firmware update Version 2 12 for One Button Operat...

Страница 97: ...50 455 755 760 855 1255 1260 1650 1850 XP 4000 5000 Service Tool Service Tool Update Version 6 04 2013 01 13 02 2013 TASKI swingo 350B 455B Electronic Firmware update version 2 34 7287 Newsletter Date...

Страница 98: ...rch 2013 Edition V2 00 2013 Copyright 2013 Diversey Inc Technical Manual 8 Revision T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s...

Страница 99: ...All All Adjustment to series machine V1 10 10 01 2013 All The whole book Complete new concept and template V2 00 10 01 2013 Mechanical Electrical Harmonization work on chapters and pictures V2 00 10 0...

Страница 100: ...rch 2013 Edition V2 00 2013 Copyright 2013 Diversey Inc Technical Manual 9 Appendix T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s...

Страница 101: ...ger 4 6 6 14 6 15 Charger connections 6 16 Charger connector description 6 17 Clear water tank 5 38 Clear water tank assembly 5 34 5 36 Consumable supplies 3 1 D Dashboard 6 3 6 4 Dashboard connection...

Страница 102: ...uction hose 5 34 Suction power 4 7 Summary 1 2 Sustaining disc 5 19 Switch lever 5 4 System architecture 6 1 System overview 6 1 T Technical data 4 1 4 2 Technical information 4 2 Technical Manual 1 1...

Страница 103: ...arch 2013 Edition V2 00 2013 Copyright 2013 Diversey Inc Technical Manual 10 Notes T o O r d e r P a r t s C a l l 1 8 8 8 7 0 2 5 3 2 6 h t t p s m o n s t e r f l o o r e q u i p m e n t p a r t s c...

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Taski swingo 350B, Техническое руководство

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