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3

 

1.2 PRODUCT RANGE

 

 

1.2.1 SENSORS

 

 

1.2.1.1 SENSOR SHAPES AND SIZES

 

 

Mat sensors can be produced in any shape and 
size which meets the following restrictions:

 

 

-

 all corners, internal or external, should be 

 

90 degrees.

 

-

 the maximum possible width of a mat is 

 

1200 millimetres.

 

-

 the maximum possible length of a mat is 

 

2400 millimetres.

 

-

 the maximum total area is 2.88m².

 

 

Rectangular shapes are preferred although any 
shape  which  meets  the  restrictions  outlined 
above is possible.

 

 

The  dimensions  of  sensors  and  their  layout 
must  be  such  access  to  the  machine  is  not 
possible without stepping on a sensor. It should 
not be possible to  move the sensors or bridge 
them using boards, plates etc. Further guidance 
is given in section 1.6.

 

 

NOTE: CKP/S1 sensors have an inactive area 
around the outer edges. This inactive area is 30 
millimetres  wide  which  means  that  the 
dimensions  of  the  active  area  (i.e.  the  zone 
within  which  the  application  of  pressure  will 
actuate  the  sensor)  is  60  millimetres  less  than 
the overall dimensions of the mat as shown in 
Figure 1. This should be borne in mind when 
specifying  the  size  of  mat  for  a  particular 
application.  See  section  1.6  for  further 
guidance on determining sensor dimensions.

 

1. INTRODUCTION

 

 

1.1 PRODUCT DESCRIPTION

 

 

Tapeswitch  safety  mat  systems  are  pressure 
sensitive  safety  devices  designed  to  protect 
operators  working  at  or  near  dangerous 
machinery.  A  system  consists  of  a  pressure 
sensitive  sensor    and  a  control  unit.  When 
correctly installed at and interfaced to a suitable 
machine the system will:

 

 

(a) 

detect a person present in the dangerous 

area  and  prevent  dangerous  motion  from 
occurring.

 

 

(b)

  detect  a  person  entering  the  dangerous 

area  and  cause  dangerous  motion  to  cease 
before  the  person  can  reach  the  dangerous 
parts.

 

 

(c)

 a combination of 

(a) 

and 

(b)

.

 

 

Pressure sensitive sensors are fixed to the floor. 
The  area  covered  by  the  sensor  depends  on 
which  of  the  functions  (a),  (b)  or  (c)  is  to  be 
performed. When a person steps onto a sensor 
a signal is transmitted to the control unit which 
will  in  turn  transmit  a  stop  signal  to  the 
machine control system. 

 

 

Figure 1 

-

 Dimensions of the inactive area

 

 

 

 around outer edge of sensor

 

ACTIVE

 

AREA

 

30

 

30

 

3

0

 

3

0

 

Содержание CKP/S1

Страница 1: ...stem WARNING Tapeswitch safety mat systems are intended to protect operators working at or near dangerous machinery They can only perform this function if they are correctly fitted and interfaced to a...

Страница 2: ...TEM OVERVIEW 2 2 SENSORS 2 3 CONTROL UNIT 3 INSTALLATION 3 1 GENERAL 3 2 SENSOR INSTALLATION 3 3 CONTROL UNITS 3 4 INITIAL CHECKING 4 PERIODIC CHECKING 4 1 GENERAL 4 2 COMMISSIONING CHECKS 4 3 SIX MON...

Страница 3: ...the overall dimensions of the mat as shown in Figure 1 This should be borne in mind when specifying the size of mat for a particular application See section 1 6 for further guidance on determining se...

Страница 4: ...base and a cover The edging can accommodate the mat wiring and provides a 20 degree ramp to prevent a tripping hazard at the mat edge 1 3 PRODUCT FEATURES 1 3 1 SENSORS Tapeswitch internal switching e...

Страница 5: ...ucted to provide the level of safety integrity determined by a risk assessment as describedinsection1 4 2 2 1 4 2 3 RISK FACTORS Every machine has its own unique hazards In order to determine the leve...

Страница 6: ...ressive chemicals Consult Tapeswitch or your Tapeswitch agent if in doubt 1 5 STANDARDS AND SAFETY 1 5 1 GENERAL Tapeswitch CKP S1 safety mat systems have been designed to meet the requirements of the...

Страница 7: ...ted whilst the person is inside the dangerous area b a presence sensing device the sensor is positioned such that it will be actuated by a person who is inside a dangerous area c a trip device the sen...

Страница 8: ...ust not exceed two mats as shown in Figure 4 Figure 3 Arrangement of mat joints MACHINE JOINT OF MATS PERPENDICULAR TO DIRECTION OF APPROACH DIRECTION OF APPROACH MAT 1 MAT 2 1 6 1 2 USE AS A COMBINED...

Страница 9: ...o move during this time The sensor must therefore be dimensioned such that the nearest point at which a person could first touch the mat is at a certain minimum distance from the dangerous parts to pr...

Страница 10: ...The primary guarding device could be an interlocking fence photo electric curtain or similar device In this case it is necessary to ensure that the dangerous area between the primary guarding device a...

Страница 11: ...ails Figure 7 Lead position options 1 6 2 2 CONTROL UNIT When ordering control units simply use the control unit type designation i e PRSU 4 1 6 2 3 AE 13 MAT EDGING AE 13 Mat Edging is for use with t...

Страница 12: ...time to operate when motion is initiated or arrested NOTE On low to medium risk machines a single MPCE is normally used If two MPCE s are provided their function should be such that each of them is c...

Страница 13: ...and repeated operation Several million operations is typical PVC SLEEVE PVC SLEEVE UPPER CONDUCTOR PVC SLEEVE UPPER CONDUCTOR LOWER CONDUCTOR LOWER CONDUCTOR 2 2 2 COMBINATION OF SENSORS When a numbe...

Страница 14: ...revent access to the dangerous parts of the machine from any direction not covered by the sensor Such steps could include fixed or interlocking fences or screens additional pressure sensitive mats or...

Страница 15: ...edges or projections greater than 1mm may cause premature degradation Where the surface is rough cracked or breaking up it should be treated using proprietary sealing and levelling compounds 3 2 2 SE...

Страница 16: ...lot holes through each corner piece and holes in the base sections if applicable Remove base sections corner pieces and drill and plug the floor Refit base sections and corner pieces and secure in pos...

Страница 17: ...trol unit Protect any edges over which the cables pass with grommet strip or similar Step 7 Fit the cover extrusion of the edging using suitable self tapping screws SEE FIGURE 17 SEE FIGURE 17 Figure...

Страница 18: ...r cables to the control unit according to Table 1 taking particular care that there are no stray strands which could cause a short between adjacent terminals 3 3 3 POWER CONNECTION Connect 24V to term...

Страница 19: ...hine has two MPCEs a pair of normally closed auxiliary contacts from each MPCE can be connected in series with the reset input as shown in Figure 20 This provides cross monitoring of the MPCEs such th...

Страница 20: ...relays from the effects of switching inductive loads it is recommended that arc suppressors should be fitted in parallel with the MPCE coils as shown Figures 21 and 22 Arc suppressors must not be fitt...

Страница 21: ...l requirements of section 1 4 2 1 of this manual ii Check that the level of safety integrity provided by the safety mat system is suitable for the level of risk presented by the machine as described i...

Страница 22: ...operate over the whole active area by walking heel to toe over the whole area in two directions as shown in Figure 23 Actuation can be checked by observing the SENSOR CLEAR indicator which is lit whe...

Страница 23: ...he machine user The results should be recorded and a copy should be kept on or near the machine Specific statutory requirements may apply to certain types of machine The designated person should a Ins...

Страница 24: ...5 OPERATION MAINTENANCE AND SERVICING 5 2 MAINTENANCE 5 2 1 SENSORS The sensors do not need any maintenance however the life of the sensor will be considerably increased if a basic cleaning routineis...

Страница 25: ...ING POTENTIALLY LETHAL VOLTAGES ONLY THOSE PERSONS WITH THE APPROPRIATE TRAINING AND EXPERIENCE SHOULD UNDERTAKE THIS WORK IF IN ANY DOUBT CALL TAPESWITCH OR YOUR TAPESWITCH DISTRIBUTOR IMPORTANT AFTE...

Страница 26: ...t piece 600N Protection Rating IP65 Inactive Area 50mm wide around outer edge of single sensor or combination of sensors Operating voltage 30Vdc maximum Weight approx 16kg m2 Static Load 75kg cm2 Vehi...

Страница 27: ...s are those of the manufacturer and have not been verified independently 6 3 1 MECHANICAL CHARACTERISTIC PERFORMANCE TEST METHOD Tensile Stregth 1200lbs in2 ASTM D 412 Elongation 150 minimum ASTM D 41...

Страница 28: ...yl Alcohol B Carbon Tetrachloride C Chloroform C Creosote C Cresol C Ethyl Acetate C Ethyl Alcohol B Ethyl Ether B Formaldehyde B Gasoline B Hydrochloric Acid concentrated B Hydrofluoric Acid concentr...

Страница 29: ...o C Reset Function Manual or Auto Link Selectable Safety Outputs Device Type Contacts Contact Rating Safety Relay Force operated contacts 3 x Normally Open 1 x Normally Closed monitor non safety 5A 24...

Страница 30: ...switch de Web www tapeswitch de Tapeswitch Japan 5 11 23 Nakakasai Hirano Bldg Edogawa ku Tokyo Japan 134 0083 Tel 81 3 5676 5421 Fax 81 3 5676 5422 Email info tapeswitch co jp Web www tapeswitch co j...

Страница 31: ...tch Ltd Authorised to declare on behalf of the compa ny and to compile the Technical File Technical File No TCF 0283 CKP S1safety mats NBR SBR Koroseal and PVC material versions RKP safety mats MDP sa...

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