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4.3 SIX MONTHLY CHECKS

 

 

 

These examinations should be carried out 
by competent persons. The results should 
be recorded and a copy kept by the user.

 

 

The person should perform all the checks 
detailed  in  section  4.2.  In  addition  the 
person should:

 

 

(a)

  Examine  and  test  the  machine 

primary control element(s) to ensure that 
they are functioning correctly and are not 
in need of maintenance or replacement.

 

 

(b)

  Inspect  the  machine  to  ensure  that 

there  are  no  mechanical  or  structural 
aspects which could prevent the machine 
from  stopping  or  assuming  an  otherwise 
safe condition when called upon to do so.

 

 

(c) 

Check  that  no  modifications  have 

been made to the machine control system, 
the  safety  mat  system  or  the  interface 
between  them,  which  could  adversely 
affect  the  system  and  that  any  suitable 
modifications 

have 

been 

correctly 

performed and suitably recorded.

 

4.4 DAILY/SETTING CHECKS

 

 

The  following  tests  should  be  carried  out 
daily  and  after  setting  by  a  designated 
person  appointed  by  the  machine  user.  
The results should be recorded and a copy 
should  be  kept  on  or  near  the  machine.  
Specific  statutory  requirements  may  apply 
to certain types of machine.  

 

 

The designated person should:

 

 

(a) 

Inspect  the  top  sur face  of  the  mat 

sensor(s) for mechanical damage to ensure 
that the top surface has not been penetrated 
or chemically damaged.  

 

 

(b) 

Check  the  oper ation  of  the  sensor  in 

several locations by operating the reset and 
stepping  on  the  sensor.  Check  at  different 
locations  each  day  such  that  the  entire 
active  area  of  the  mat  is  periodically 
checked. 

 

 

(c)

  Check  that  access  to  the  dangerous 

parts  of  the  machine  is  not  possible  from 
any direction not covered by the sensor.

 

 

(d)

  Check  that  it  is  not  possible  for   a 

person  to  stand  in  the  dangerous  area 
without actuating the sensor.

 

 

(e)

  Check  that  when  the  muting  facility 

(if fitted) is operative the moving parts are 
no longer dangerous.

 

 

(f) 

Check  that the stopping per for mance 

monitor  (if  fitted)  is  in  use  and  is  set  up 
and functioning correctly.

 

 

(g) 

Check  that  all  electr ical  enclosures 

are  closed  and  locked  and  that  any  keys 
have  been  removed  for  retention  by  a 
designated person.

 

 

(h)

  Check  for   signs of  damage  to  cables 

and connections.

 

Содержание CKP/S1

Страница 1: ...stem WARNING Tapeswitch safety mat systems are intended to protect operators working at or near dangerous machinery They can only perform this function if they are correctly fitted and interfaced to a...

Страница 2: ...TEM OVERVIEW 2 2 SENSORS 2 3 CONTROL UNIT 3 INSTALLATION 3 1 GENERAL 3 2 SENSOR INSTALLATION 3 3 CONTROL UNITS 3 4 INITIAL CHECKING 4 PERIODIC CHECKING 4 1 GENERAL 4 2 COMMISSIONING CHECKS 4 3 SIX MON...

Страница 3: ...the overall dimensions of the mat as shown in Figure 1 This should be borne in mind when specifying the size of mat for a particular application See section 1 6 for further guidance on determining se...

Страница 4: ...base and a cover The edging can accommodate the mat wiring and provides a 20 degree ramp to prevent a tripping hazard at the mat edge 1 3 PRODUCT FEATURES 1 3 1 SENSORS Tapeswitch internal switching e...

Страница 5: ...ucted to provide the level of safety integrity determined by a risk assessment as describedinsection1 4 2 2 1 4 2 3 RISK FACTORS Every machine has its own unique hazards In order to determine the leve...

Страница 6: ...ressive chemicals Consult Tapeswitch or your Tapeswitch agent if in doubt 1 5 STANDARDS AND SAFETY 1 5 1 GENERAL Tapeswitch CKP S1 safety mat systems have been designed to meet the requirements of the...

Страница 7: ...ted whilst the person is inside the dangerous area b a presence sensing device the sensor is positioned such that it will be actuated by a person who is inside a dangerous area c a trip device the sen...

Страница 8: ...ust not exceed two mats as shown in Figure 4 Figure 3 Arrangement of mat joints MACHINE JOINT OF MATS PERPENDICULAR TO DIRECTION OF APPROACH DIRECTION OF APPROACH MAT 1 MAT 2 1 6 1 2 USE AS A COMBINED...

Страница 9: ...o move during this time The sensor must therefore be dimensioned such that the nearest point at which a person could first touch the mat is at a certain minimum distance from the dangerous parts to pr...

Страница 10: ...The primary guarding device could be an interlocking fence photo electric curtain or similar device In this case it is necessary to ensure that the dangerous area between the primary guarding device a...

Страница 11: ...ails Figure 7 Lead position options 1 6 2 2 CONTROL UNIT When ordering control units simply use the control unit type designation i e PRSU 4 1 6 2 3 AE 13 MAT EDGING AE 13 Mat Edging is for use with t...

Страница 12: ...time to operate when motion is initiated or arrested NOTE On low to medium risk machines a single MPCE is normally used If two MPCE s are provided their function should be such that each of them is c...

Страница 13: ...and repeated operation Several million operations is typical PVC SLEEVE PVC SLEEVE UPPER CONDUCTOR PVC SLEEVE UPPER CONDUCTOR LOWER CONDUCTOR LOWER CONDUCTOR 2 2 2 COMBINATION OF SENSORS When a numbe...

Страница 14: ...revent access to the dangerous parts of the machine from any direction not covered by the sensor Such steps could include fixed or interlocking fences or screens additional pressure sensitive mats or...

Страница 15: ...edges or projections greater than 1mm may cause premature degradation Where the surface is rough cracked or breaking up it should be treated using proprietary sealing and levelling compounds 3 2 2 SE...

Страница 16: ...lot holes through each corner piece and holes in the base sections if applicable Remove base sections corner pieces and drill and plug the floor Refit base sections and corner pieces and secure in pos...

Страница 17: ...trol unit Protect any edges over which the cables pass with grommet strip or similar Step 7 Fit the cover extrusion of the edging using suitable self tapping screws SEE FIGURE 17 SEE FIGURE 17 Figure...

Страница 18: ...r cables to the control unit according to Table 1 taking particular care that there are no stray strands which could cause a short between adjacent terminals 3 3 3 POWER CONNECTION Connect 24V to term...

Страница 19: ...hine has two MPCEs a pair of normally closed auxiliary contacts from each MPCE can be connected in series with the reset input as shown in Figure 20 This provides cross monitoring of the MPCEs such th...

Страница 20: ...relays from the effects of switching inductive loads it is recommended that arc suppressors should be fitted in parallel with the MPCE coils as shown Figures 21 and 22 Arc suppressors must not be fitt...

Страница 21: ...l requirements of section 1 4 2 1 of this manual ii Check that the level of safety integrity provided by the safety mat system is suitable for the level of risk presented by the machine as described i...

Страница 22: ...operate over the whole active area by walking heel to toe over the whole area in two directions as shown in Figure 23 Actuation can be checked by observing the SENSOR CLEAR indicator which is lit whe...

Страница 23: ...he machine user The results should be recorded and a copy should be kept on or near the machine Specific statutory requirements may apply to certain types of machine The designated person should a Ins...

Страница 24: ...5 OPERATION MAINTENANCE AND SERVICING 5 2 MAINTENANCE 5 2 1 SENSORS The sensors do not need any maintenance however the life of the sensor will be considerably increased if a basic cleaning routineis...

Страница 25: ...ING POTENTIALLY LETHAL VOLTAGES ONLY THOSE PERSONS WITH THE APPROPRIATE TRAINING AND EXPERIENCE SHOULD UNDERTAKE THIS WORK IF IN ANY DOUBT CALL TAPESWITCH OR YOUR TAPESWITCH DISTRIBUTOR IMPORTANT AFTE...

Страница 26: ...t piece 600N Protection Rating IP65 Inactive Area 50mm wide around outer edge of single sensor or combination of sensors Operating voltage 30Vdc maximum Weight approx 16kg m2 Static Load 75kg cm2 Vehi...

Страница 27: ...s are those of the manufacturer and have not been verified independently 6 3 1 MECHANICAL CHARACTERISTIC PERFORMANCE TEST METHOD Tensile Stregth 1200lbs in2 ASTM D 412 Elongation 150 minimum ASTM D 41...

Страница 28: ...yl Alcohol B Carbon Tetrachloride C Chloroform C Creosote C Cresol C Ethyl Acetate C Ethyl Alcohol B Ethyl Ether B Formaldehyde B Gasoline B Hydrochloric Acid concentrated B Hydrofluoric Acid concentr...

Страница 29: ...o C Reset Function Manual or Auto Link Selectable Safety Outputs Device Type Contacts Contact Rating Safety Relay Force operated contacts 3 x Normally Open 1 x Normally Closed monitor non safety 5A 24...

Страница 30: ...switch de Web www tapeswitch de Tapeswitch Japan 5 11 23 Nakakasai Hirano Bldg Edogawa ku Tokyo Japan 134 0083 Tel 81 3 5676 5421 Fax 81 3 5676 5422 Email info tapeswitch co jp Web www tapeswitch co j...

Страница 31: ...tch Ltd Authorised to declare on behalf of the compa ny and to compile the Technical File Technical File No TCF 0283 CKP S1safety mats NBR SBR Koroseal and PVC material versions RKP safety mats MDP sa...

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