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Talon TP-70BS, Руководство пользователя

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TP-70BS (Rev 3.0)

 

 

TALON TECH CO. LTD. 

6-1-6-1. ID Setting

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6-1-6-2. Maint Mode, Run Mode, Pump Reset Setting

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6-1-7. Calibration

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6-1-8. Counter

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6-2. Example

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6-2-1. Dispense Test

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6-2-2. Recipe Setting

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6-2-3. ID Setting

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6-2-4. Name Setting

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6-3. Cycle Purge Method

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6-4. Reset on Pump Error

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6-5. Log Data

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6-5-1. Log Data Analysis 

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6-6. Touch Pad Menu Tree

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6-7. Notice

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6-7-1. Dispense Cycle

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6-7-2. Pump ID Setting

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6-7-3. Recipe Setting

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6-8. Notice on Pump Operation.

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7. Maintenance

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7-1. Purge Method

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7-2. Pump Parts Dis/Assembly.

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7-2-1. Pump Cover Dis/Assembly..

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7-2-2. Driving Shaft Condition Check & Grease up on Ball Screw

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7-3. Suck-Back Setting

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8. Recommended Spares/Mechanical Dimensions

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8-1. TP-70BS Spare Parts

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8-2. Pump Dimensions

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8-2-1. Front View

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8-2-2. Side View

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8-3. Controller Dimensions

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8-3-1. Front View

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8-3-2. Rear View

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8-3-3. Side View

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8-4. Touch Pad Dimensions

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8-4-1. Front View

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8-4-2. Rear View

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8-4-3. Side View

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Содержание TP-70BS

Страница 1: ...TP 70BS Rev 3 0 TALON TECH CO LTD HIGH VISCOSITY HIGH CAPACITY PR PUMPPump Controller System TALON TECH CO LTD MODEL TP 70BS ...

Страница 2: ... Explanation 6 4 Track Auxiliary Interface 7 4 1 Track Interface Signal 7 4 2 Track Interface Wiring 8 4 3 Cable Pin Assign 9 4 3 1 Pump Cable 9 4 3 2 Track Cable 10 4 3 3 Touch Pad Cable 12 4 3 4 COM Cable 12 5 External Cable Length 13 5 1 Pump Cable 13 5 2 Track Cable 13 5 3 Touch Pad Cable 14 5 4 COM Cable 14 5 5 Communication Cable Connection Method 15 6 Touch Pad Operation 16 6 1 Operation 16...

Страница 3: ...ispense Cycle 32 6 7 2 Pump ID Setting 32 6 7 3 Recipe Setting 32 6 8 Notice on Pump Operation 33 7 Maintenance 34 7 1 Purge Method 34 7 2 Pump Parts Dis Assembly 35 7 2 1 Pump Cover Dis Assembly 35 7 2 2 Driving Shaft Condition Check Grease up on Ball Screw 35 7 3 Suck Back Setting 36 8 Recommended Spares Mechanical Dimensions 38 8 1 TP 70BS Spare Parts 38 8 2 Pump Dimensions 39 8 2 1 Front View ...

Страница 4: ...TP 70BS Rev 3 0 TALON TECH CO LTD 8 5 Installation Method 42 8 5 1 Pump Installation Sequence 42 8 5 2 Piping Method 42 8 5 3 Touch Pad Installation Method 43 8 5 4 Suggested Recipe Setting Value 44 ...

Страница 5: ...operates TP 70BS pump Be careful to use the pump by following this manual or Talon Tech s acceptance Or other defects should be paid even under the warranty period Features Merits 1 All the PR contacting points are made by Teflon 2 Driving Method Cylinder bubble trap technology Outer type edgeless bellows 3 Micro bubble control No Leak point 4 Touch pad has the same function of controller it can c...

Страница 6: ...Volume Resolution 0 01 cc Dispense Repeatability 0 04 Polyimide PIX PIQ Viscosity 50cp 20 000cp Drive System DC Servo Motor Pump Type Outer Type Edgeless Bellows Motor Power DC 24V current consumption 1 4A Air 0 1 0 3Mpa Resist In Out Vent tube Inch Teflon Ambient Temperature 5 40 Weight 6 65kg Pump Dimension W 87mm D 299mm H 313mm System Specifications 2 ...

Страница 7: ...on Completion Signal To Track M C 2 Air V V controlled Sol V V Signal 3 Alarm Signal on Pump Error 4 Outside Communication RS422 Weight 3 30kg Dimension W 250mm D 261mm H 94mm 2 3 Touch Pad TTP 7008 ITEM SPEC REMARKS Main CPU 32Bit ARM920T Ram 64Mb OS 32Mb App 32Mb Flash NAND Flash 64Mb OS 32Mb App 32Mb LCD Size 4 3 Inch TFT Wide 480 272 RTC Function Built in Exchangeable Coin Battery Max Connecti...

Страница 8: ...Out ChemicalDispense Inch Teflon PR Drain Chemical Drain Inch Teflon Toggle Valve One Touch Toggle Valve for chemical drain Buffer Tank Bubble removal and buffering function Pump CON Pump to Controller Connector for Pump Operation D SUB 15P Female SystemIn Exterior Names 3 PR Out PR In Toggle Valve Buffer Tank Pump CON PR Drain ...

Страница 9: ...Purge Suck Back Valve On Switch CH 2 In Sol S W After CH 2 Pump Dispense LED Lamp Switch for Reload Operation Condition CH 2 Out Sol S W CH 2 Manual Purge시 Suck Back Valve On Off Switch CH 1 Power S W CH 1 Power On Off Switch CH 2 Power S W CH 2 Power On OffSwitch Controller Main S W Main Power Switch for controller Main AC IN AC100 220V 50 60Hz Power Connector CH 1 Pump Track I O COM TPC 7002Fron...

Страница 10: ... 2 Track I O Connector D SUB 15P Female CH 2 Touch Pad RS 422 Communication Connector D SUB 9P Female DC 24V Touch Pad Power Connector 3 2 Touch Pad Exterior Names 3 2 1 Touch PadName Explanation Touch Panel Touching area Power In Touch Pad Power DC12 24V Connector Com Port Touch Pad RS422 communication Connector D SUB 9P Male Com Port Touch Pad RS422 communication Connector Power Source DC12 24V ...

Страница 11: ...art3 3 Remark 1 1 0 0 2 0 1 0 3 1 1 0 4 Not support 5 1 0 1 6 0 1 1 7 1 1 1 It is Timing Chart On Readycondition when Start Signal becomes active each signal is same as the chart When Stop Alarm occurs all stop even during dispensing But the warning alarm does dispense The alarm becomes clear by reset after pump clear Track Auxiliary Interface 4 ...

Страница 12: ...TP 70BS Rev 3 0 8 TALON TECH CO LTD 4 2Track InterfaceWiring Stop WarningActive High End Home Active Low Start1 2 3 Active Low Controller Side Track Side ...

Страница 13: ...oller Pump 1 5V 1 1 2 PUMP_CW 1 1 3 PUMP_CCW 1 1 4 24V 1 1 5 E_HOME_SIGNAL 1 1 6 E_END_SIGNAL 1 1 7 E_MOTOR_ALARM 1 1 8 E_MOTOR_INPOSITION 1 1 9 GND 1 1 10 GND 1 1 11 Not Use 1 1 12 EX_IN_SOL V V 24V 1 1 13 E_SUCK_BACK_SOL_V V 24V Suck Back Output 14 EX_IN_SOL V V 24V 1 1 15 E_SUCK_BACK_SOL_V V 24V Suck Back Output ...

Страница 14: ...14 START VCC Input Dispense Trigger 5 24V 15 MC GND Input MC POWER GND Pin Number Track Cable D SUB 15P N2 Type Connecting Way Controller Track ACT 12 Track ACT 12 1 N C Not Use Alarm is only for Stop After disconnecting EXT High 5 link NO COM with EXT 2P cable Dispense Trigger links Suck Back V V Cable from the system after checking 2 COM EXT High 5 link after disconnect 3 N O EXT High 5 link aft...

Страница 15: ... 1 Not Use X Pump I O Board Pump I O CONN Board I F Board CN3 4 6 7 J164 167 Track1 4 Refer to Electric Diagram 2 Not Use X 3 Not Use X 4 Not Use X 5 START 1 18 6 START 2 17 7 OUT SOL V V 6 Jump to END 7 8 ALARM STOP 5 9 ALARM WARNING 4 10 HOME 3 11 END 7 Jump from 6 12 IN SOL V V 8 13 5VA 2 14 MC POWER 15 GND 20 ...

Страница 16: ...TP 70BS Rev 3 0 12 TALON TECH CO LTD 4 3 3 Touch Pad Cable 4 3 4COM Cable ...

Страница 17: ...TP 70BS Rev 3 0 13 TALON TECH CO LTD 5 1 Pump Cable 5 2Track Cable External Cable Length 5 ACT Type Standard Type Mark Type ACT Encompass Type ...

Страница 18: ...TP 70BS Rev 3 0 14 TALON TECH CO LTD 5 3Touch Pad Cable 5 4 COM Cable Pump 2ea Standard Type COM Cablein case of over 3 pumps in use Touch Pad Cable in case of over 3 pumps in use ...

Страница 19: ...TP 70BS Rev 3 0 15 TALON TECH CO LTD 5 5 Communication Cable Connection Method In case of 2 pumps in use In case of over 3 pumps in use ...

Страница 20: ...ble connected to touch pad are auto searched every 5 sec On every lower menu if there isn t any input for 1 min the initial screen is back The pump which is not searched cannot be chosen 6 1 2Pump Condition Indicate In Use Touch Pad Operation 6 Ready Dispense Pump Alarm Pump Count Over Not Connect ...

Страница 21: ...pense Dispense by touching the pad Recipe Run Recipe Dispense Recipe Setting Config Pump Mode Reset Error ID Setting Calibration Each recipe s calibration setting Counter Dispense Setting 6 1 4 Dispense On executing Start Run Run Recipe runs one time dispense In case of Start Cycle Cycle Recipe 4th Recipe works as many as set counts ...

Страница 22: ...cally shown on the screen And you can input the data that you want and touch set button for setting Count is only for 4th recipe cycle recipe Total recipes are 1 7 Recipes are automatically chosen by each trigger signal However 4th recipe is for cycle recipe and which works only by Start Cycle of Dispense on touch pad Run Recipe No is Recipe No used by Start Run under Dispense menu ...

Страница 23: ...d in case of response vital window activates and disappears right away At the left window the response data is shown Error Status Shown Error Code Data Name Input the pump name of Main Menu Set ID Change Pump ID Maint Mode Change Pump Mode to Maint Run Mode Change Pump Mode to Run Pump Reset Reset Pump It means Pump Restart not Data Reset Error Mark Not Use 6 1 6 1ID Setting ...

Страница 24: ...is already the same pump ID the window Conflict shows and push OK and reset Nozzle Name Re Check 6 1 6 2Maint Mode Run Mode Pump Reset Setting Main Mode is to show the message of pump operation on the text window Run Mode only shows as data code The setting method is to touch Maint Mode Run Mode button and input password and touch Ent In case of no response from pump message of mode keeps showing ...

Страница 25: ... value set the calibration value higher or lower at the standard 100 6 1 8Counter Counter means to show Pump s accumulated dispense In order to initialize the count touch zero button Set button Limit In order to check out Pump Maint set Dispense Count Limit Total Pump s Total Dispense Total goes up every dispense In case 0 is set no more Counter Limit function Touch of Limit and input Counter ...

Страница 26: ...indow The setting value is adopted after inputting 2580 Cancel button means no application even Limit change Count Zero click When dispense goes over Limit Setting value Count Over shows on Main Menu and also shows on Touch pad But when the trigger signal occurs pump dispenses normally ...

Страница 27: ...6 2 Example 6 2 1Dispense If you want to dispense one time use Start Run This recipe is Run recipe which set on Recipe menu Start Cycle below is 4th Recipe Stop Cycle only works the case of using Start Cycle Keep touching Stop Cycle button ...

Страница 28: ...TP 70BS Rev 3 0 24 TALON TECH CO LTD 6 2 2 Recipe Choose the recipe and touch Ent button The chosen recipe data is automatically read from the pump Set the recipe s volume time and touch Set button ...

Страница 29: ...3 0 25 TALON TECH CO LTD 6 2 3ID Setting Choose ID which you want to change from 11 44 ID consists of 2 digits The 2nd digit means Coater and the 1st digit means Nozzle Total 16 ID setting is possible Password 0901 ...

Страница 30: ...TALON TECH CO LTD When ID changes check the automatic pump initialization and the change is applied on Main Menu Nozzle Name Re Check 6 2 4Name Setting The pump name can be changed on Main Menu and the max digit is 18 25 ...

Страница 31: ...Recipe button Move to PIC 3 and automatically No 1 Recipe Data is shown In case of no read Data Recipe window cannot disappear PIC2 PIC3 3 Touch under no to read Cycle Recipe Dispense Recipe can be changed on this menu So watch out 4 Touch 4 Each means Recipe Number Run Recipe 1 or 2 Cycle Recipe 4 PIC4 5 Touch Entbutton When touch Entbutton the related Recipe shows automatically In case of no rea...

Страница 32: ...e automatically PIC6 7 Touch Set button When touch Setbutton the related Recipe Data stores on Pump 8 Touch ESC button PIC7 9 Touch Dispense button under Select Function PIC8 10 Touch Start Cycle button 4 Recipe Cycle Recipe which input on PIC 6 PIC 7 executes as many as Dispense counts PIC9 11 Touch Stop Cycle for a forced Dispense finish In case Stop Cycle Busy window shows keep touchingStop Cyc...

Страница 33: ...2 2 Touch Config button on Select Function menu PIC3 3 Touch OK button Are you Sure window Right after touching OK Reset progresses and Alarm is clear On left Text window 0 means Initial finish Reset Power OFF makes the system occur the alarm Never use this function when the alarm doesn t happen ...

Страница 34: ...Touch Pad the communication between controllers data for setting Alarm can be checked out Double click Talon Logo on this window 1 Set the date to check out 2 Set ID to check out In case of 0 search all ID 3 Click Query The contents are shown as Text Code Contact Talon for detail ...

Страница 35: ... Code when the below functions happens these functions are stored as Code 1 Start Run 2 Start Cycle Stop Cycle 3 Recipe Set 4 Calibration 5 Pump Error Contact Talon for detail Order Response Text Text shows below 1 Pump Error 2 Counter Over 3 Change Name 4 Counter Reset Pump Error show both Code Text ex Pump Dispense Log Analysis 112016 02 23 12 33 12I 511SR0 Pump ID 11 2016 Feb 23 12 hr 33 min 12...

Страница 36: ...pump touch pad as 1 1 not to double ID ex Pump1 11 Pump2 12 Pump3 13 Pump4 14 Pump5 21 Otherwise pump cannot be searched or although pump is searched the setting data are overlapped or Data Error System Error occur Before setting Pump ID check that ID is valid or not 6 7 3 Recipe Setting In case Recipe is not set properly there is Write Recipe Error window But this window is shown in only case eac...

Страница 37: ...en the alarm occurs the data under modification don t store but the previous data back up 2 Caution for pump setting Dispense Volume set the volume range between 100 1cc 1000 10cc Reason For protect the pump upper limit alarm set Dispense Time It should be bigger than Dispense Volume It should be smaller than system recipe step time Reason As using the high cp PR sudden pump operation could have t...

Страница 38: ...ge press N2 into PR bottle as per PIC 1 and push OUT SOL Button of Manual Purge S W as per PIC 2 to open Suck Back Valve After Purge finishes push OUT SOL Button of Manual Purge S W to close Suck Back Valve and stop N2 pressure into PR Bottle Maintenance 7 PIC 1 N2 Press PIC 2 ...

Страница 39: ... to cut the finger Don t dis assemble the interior parts inside the pump 7 2 2 Driving Shaft Condition Check Grease up on Ball Screw 1 Check the motor s vibration noise when the pump works 2 Check the bolts tightening condition and ball screw worn out condition 3 Check any interruption between cables moving parts 4 Check the conditions of linear bushing shaft when the pump works 5 Grease up on bal...

Страница 40: ...Lock Nut and close speed control knob rotate 2 times toward CCW 5 Un fasten Lock Nut and rotate the suck back control knob resist in nozzle will move up and down Please make resist place about 3mm from nozzle tip Increase Suck Back flow turn CW decrease suck back flow turn CCW 6 Un fasten Lock Nut and after 1 sec open the operate suck back make the suck back about 2mm in 1 sec to rotate the speed ...

Страница 41: ...ECH CO LTD 8 Fasten every knob s lock nut 9 Dispense resist again to final check 10 If value is not correct go back to order NO 3 REFERENCES FOR WORKING SEQUENCE Fasten Adjust Adjust 1mm Adjust 2 times Adjust 3mm Adjust 2mm 1sec ...

Страница 42: ...A 003 LM Guide 1 TL 70BS ET 001 Timing Belt 1 TL 70BS CA 002 Sol Valve 1 TL 70BS ET 003 O Ring 144 1 TL 70BS ET 004 O Ring 018 1 TL 70BS EA 001 Photo Sensor 1 TL 70BS CA 003 Suck Back Valve 1 Controller TL 70BS EB 002 SMPS 1 TL 70BS EA 003 Push Switch Red Green 1 TL 70BS EA 004 Fuse 5X20 5A 1 TL 70BS EB 003 Controller Main Board Ass y 1 Touch Pad TL 70BS EB 004 Touch Pad Ass y 1 CONN B D TL 70BS E...

Страница 43: ...TP 70BS Rev 3 0 39 TALON TECH CO LTD 8 2 Pump Dimensions 8 2 1 Front View 8 2 2 Side View ...

Страница 44: ...TP 70BS Rev 3 0 40 TALON TECH CO LTD 8 3 Controller Dimensions 8 3 1 Front View 8 3 2 Rear View 8 3 3 Side View ...

Страница 45: ...TP 70BS Rev 3 0 41 TALON TECH CO LTD 8 4 Touch Pad Dimensions 8 4 1 Front View 8 4 2 Rear View 8 4 3 Side View ...

Страница 46: ...en the panel base plate with 4 pieces of M4 screw 8 5 2 Piping Method 1 PR Tube Piping 1 Insert union nuts on tube at PR In Out Vent areas 2 Position between PR bottle and Pump max closely 3 At the vent area insert sleeve into tube after enlarging tube with the tube expansion tool and then tighten nut Make 3 4mm hole and Tap M4 M4 Tap 4ea Union Nut Sleeve PR Drain PR Out ...

Страница 47: ... the screw is seen And loose the screw to take the back cover apart 2 Prepare the panel to make the square hole by matching PIC 3 3 As per PIC 2 install the touch pad on the equipment 4 The panel type can be changed up to the equipment s position EX PIC 1 PIC 3 Touch Pad Equipment side Panel Back Cover PIC 2 Bolt M3x8 ...

Страница 48: ...5 550 20 2000 5 500 6 5 650 21 2100 6 600 7 5 750 22 2200 7 700 8 5 850 23 2300 8 800 9 5 950 24 2400 9 900 10 5 1050 25 2500 10 1000 11 5 1150 26 2600 11 1100 12 5 1250 27 2700 12 1200 13 5 1350 28 2800 13 1300 14 5 1450 29 2900 14 1400 15 5 1550 30 3000 15 1500 16 5 1650 31 3100 16 1600 17 5 1750 32 3200 17 1700 18 5 1850 33 3300 18 1800 19 5 1950 34 3400 19 1900 20 5 2050 35 3500 20 2000 21 5 2...

Страница 49: ... 3 0 45 TALON TECH CO LTD Dispense time D T formula Volume g 1 5 D T ex 18 1 5 19 5 Reload time formula Volume g 16 R T ex 18 16 34 The above data is based on 1 800cP It is supposed to be changed upon cP THEN END ...

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