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103

MAINTENANCE

Maintenance Chart

Maintenance Items

See page

Walk-Around Inspection

Inspecting by opening the engine hood and covers

105

Inspecting by walking around the machine

106

Inspecting while sitting in the operator’s seat

106

Daily Inspection (Every 10 Hours)

Inspecting and replenishing the coolant

107

Inspecting and replenishing the engine oil

108

Inspecting the dust indicator

108

Inspecting the water separator

109

Checking the fuel level

109

Inspecting the hydraulic oil level and replenishing

110

Lubricating the working equipment

111

After First 50 Hours (New Machines Only)

Replacing the hydraulic oil return filter

112

Replacing the engine oil and oil filter

113

Inspecting and adjusting the fan belt

114

Every 50 Hours

Inspecting and adjusting the crawler tension

115

Lubricating the slew bearing

116

Lubricating the slew motor pinion

117

Inspecting the battery fluid level and replenishing

117

Draining the fuel tank

118

Every 100 Hours

Cleaning the fuel filter

119

Cleaning the water separator

119

After First 250 Hours (New Machines Only)

Replacing the travel motor gear oil

120

Содержание TB014

Страница 1: ...OPERATOR S MANUAL Book No AC4E020 Read and understand these instructions Failure to do so can cause injury or death WARNING Compact Excavator TB014 11410001 TB016 11610001 Serial No TB014 TB016...

Страница 2: ...f this machine can cause injury or death Read and understand this manual before performing any operation inspection or maintenance on this machine Always store this manual near at hand preferably on t...

Страница 3: ...sed to alert against operators and maintenance personnel about situations which can result in possible damage to the machine and its components It is impossible to foresee every possible circumstance...

Страница 4: ...compartment A compartment for storing this manual is provided at the position shown on the diagram below 1 Insert the starter key and turn it counterclockwise to unlock the manual storage compartment...

Страница 5: ...stability thanks to a low center of gravity The TB016 hydraulically adjustable crawler frame Break in period When the machine is new heed the instructions below when operating the machine for the firs...

Страница 6: ...4...

Страница 7: ...5 Introduction 2 Machine Description 3 Safety 7 Controls 35 Operation 61 Transport 91 Maintenance 95 Troubleshooting 137 Specifications 149 Options 179 Index 205 CONTENTS...

Страница 8: ...6...

Страница 9: ...eneral Precautions 8 Preparing Precautions 12 Starting Precautions 14 Operating Precautions 16 Stopping Precautions 23 Transporting Precautions 24 Maintenance Precautions 25 Safety Signs Decals 32 SAF...

Страница 10: ...ep Wear appropriate clothing and personal protective equipment Do not wear loose clothing or any accessory that can catch on controls or in moving parts Do not wear oily or fuel stained clothing that...

Страница 11: ...ow to use the safety lock lever seat belt and other safety equipment and use them properly Never remove any safety equipment except for service Keep all safety equipment in good operating condition Us...

Страница 12: ...lammable and dangerous When handling these combustible materials keep lit cigarettes matches lighters and other flames or sources of flames away Do not smoke or permit open flames while fueling or nea...

Страница 13: ...acro molecular filter Be careful not to get crushed or cut Never put your hands feet or other parts of your body between the upperstructure and the undercarriage or tracks between the machine body and...

Страница 14: ...to account the safety of pedestrians and vehicles Use a flagman and or signals Fence off the working area and prohibit entry to unauthorized persons When working in water or crossing shallow streams o...

Страница 15: ...ts Before operating perform the prescribed inspections and make repairs immediately should any irregularities be found If a failure that causes loss of control such as steering service brakes or engin...

Страница 16: ...he engine until you are sure it is safe Before starting check or perform the following Walk around the machine and warn all personnel who may be servicing the machine or are in the machine path Do not...

Страница 17: ...follow the shutdown procedure and report the malfunction Warm up the engine and hydraulic fluid Observe all gauges or warning instruments for proper operation Listen for unusual noises Test engine spe...

Страница 18: ...yone to ride on any part of the machine at any time while traveling Do not allow anyone to be on any part of the machine while operating Check for safety in the surrounding area before starting Unders...

Страница 19: ...o operate the machine with a narrow crawler width do so with great care Travel safety Travel with the dozer blade up the hoe attachment folded as shown on the diagram and the bucket raised 30 to 40 cm...

Страница 20: ...he machine When traveling on slopes or grades move slowly in first gear low speed Do not travel down slopes in reverse On grass dead leaves wet metal or frozen surfaces the machine may slide sideways...

Страница 21: ...insure safety Consider all lines to be power lines and treat all power lines as energized even though it is known or believed that the power is shut off and the line is visibly grounded Use a signal p...

Страница 22: ...eep trenches etc The ground may give way under the machine s weight or vibrations causing the machine to tip over The ground is weak after rain or explosions The ground is also unstable on banks and n...

Страница 23: ...is used for lifting Never lift loads in excess of capacity Overload will cause the machine to roll and can result in serious injury or death All rated lift capacities are based on the machine being l...

Страница 24: ...in the wrong way could lead to accidents resulting in serious injury or death The wire rope breaking or coming detached could be extremely dangerous Use a wire rope suited for the required towing for...

Страница 25: ...arriers caution signs lights etc so that the machine can easily be seen even at night to avoid collision with other vehicles Before leaving the machine do the following 1 Lower the bucket and dozer bl...

Страница 26: ...Engage the slew swing lock after loading Block both tracks and secure the machine to the truck bed with load binders Hoist the machine safely Know and use correct crane signals Inspect the hoisting e...

Страница 27: ...uel hoses periodically Fuel hoses become weaker over time even if they appear to be in good shape Replace important safety parts whenever an irregularity is found even if it is before the normal time...

Страница 28: ...s compartment Stop the engine before performing maintenance Avoid lubrication or mechanical adjustments with the machine in motion or with the engine running while stationary If maintenance must be p...

Страница 29: ...are not sufficiently supported This procedure is especially important when working on hydraulic cylinders Securely block the working equipment To prevent unexpected movement securely block the working...

Страница 30: ...d leaks can cause a fire Do not twist bend or hit the hoses Never use twisted bent or cracked hoses tubes and pipes They may burst Retighten loose connections Be careful with hot and pressurized compo...

Страница 31: ...aulic system Gradually loosen the vent plug to relieve tank pressure Move all the control levers and pedals several times in all directions to release the pressure from the working equipment circuitry...

Страница 32: ...k battery electrolyte level Stop the engine and shut off electrical equipment while inspecting or handling the battery Do not short circuit the battery posts with metal items Maintenance Precautions A...

Страница 33: ...Graduallyraisetheenginespeedfromalow idle to maximum speed and check that no oil or water is leaking from serviced parts Move the controls and check that the machine is operating properly Disposing of...

Страница 34: ...and those working with you Please take this manual walk around your machine and note the content and location of these safety signs Review these signs and the operating instructions in this manual wi...

Страница 35: ...chine before operating Keep all safety devices in place and functional Do not operate the machine unless the seat belt is properly fastened around you Follow the instructions in the Operator s Manual...

Страница 36: ...75050 12 No 03593 06700 Hydraulic oil 11 No 03593 06600 Diesel Fuel 13 No 03593 54028 Noise Outside the Cab This value indicates the noise level outside the machine and refers to the noise perceived b...

Страница 37: ...35 Names of Components 36 Doors and Covers 38 Seat and Seat Belt 43 Instrument Panel 45 Switches 47 Levers and Pedals 49 Accessories 53 CONTROLS...

Страница 38: ...6 Crawler belt 7 Idler 8 Track roller 9 Shoe slide 10 Travel motor Working equipment 11 Bucket 12 Bucket cylinder 13 Arm 14 Arm cylinder 15 Boom 16 Boom cylinder 17 Boom bracket 18 Swing cylinder 19 A...

Страница 39: ...Cab 7 Safety lock lever 8 Safety lock lever Canopy 9 Throttle lever 10 Left operating lever 11 Right operating lever 12 Pedal lock 13 Boom swing pedal 14 Travel lever 15 Auxiliary pedal 16 Blade lever...

Страница 40: ...it clockwise to unlock the door 2 Pull the knob 1 towards you and open the door To open the door from inside the cab push the lever 2 to the front 3 Open the door fully and press it against the cab t...

Страница 41: ...t to hit your head Lowering the window abruptly may result in injury or damage the front window 1 Pull the left and right lock pins 1 to the inside and turn them to the locked position to unlock the f...

Страница 42: ...ocked position and stop the engine When opening the maintenance cover open it firmly to the locked position When closing the maintenance cover be careful not to get your hands or other parts of your b...

Страница 43: ...fuse box cover 1 and lift to the rear Closing 1 Fasten the rear of the cover 1 to the catch at the rear of the fuse box to close it Doors and Covers C4B029 1 C4B006 C4B033 Tool Box 1 Insert the starte...

Страница 44: ...the stay 1 to the front to unlock it 2 Close the engine hood and press it down until a click is heard at the front 3 Insert the starter key and turn it clockwise to lock the engine hood Fuel Filler Ca...

Страница 45: ...0mm 5 9 in in increments of 15mm 0 6 in Seat Belt CAUTION Always fasten the seat belt securely before starting the engine Fastening the seat belt 1 Adjust the seat to the optimum position for operatin...

Страница 46: ...seat belt 1 To remove the seat belt simply press the button D located on the buckle Once the belt has been removed reinsert the tongue plate into the buckle so that seat belt remains in full view Sea...

Страница 47: ...he engine is running After approximately 5 seconds the engine stops automatically 2 Battery Charge Warning Lamp This lamp flashes or lights and for the TB016 an alarm is sounded if a problem arises in...

Страница 48: ...he inspection and maintenance intervals according to the time displayed on the hour meter 8 Water Temperature Gauge TB016 This indicates the temperature of the engine coolant The needle should be with...

Страница 49: ...key ON Position in which the engine is running At this position all the electrical equipment is functional START Position for starting the engine When the key is released the switch automatically retu...

Страница 50: ...ged do not operate the washer Doing so may damage the pump IMPORTANT Operating the wiper with no moisture on the windshield will scratch the glass Apply water or washer fluid when operating the wiper...

Страница 51: ...oom swing and auxiliary hydraulics controls are not locked even when the safety lock lever is set to the lock position Do not touch these controls accidentally Be careful not to touch the operating le...

Страница 52: ...eful to check which pattern of lever control arrangement you are operating with before beginning operations The explanations in this manual are for the ISO pattern Use these levers to operate the boom...

Страница 53: ...n the dozer blade is in the front Use these to move forward and backward and to change directions Refer to page 71 Operating the Travel Levers Selector Lever TB016 Use this lever when changing the cra...

Страница 54: ...e boom swing A Boom swing right B Boom swing left Auxiliary Pedal This pedal controls the flow of the oil in the auxiliary hydraulic circuit A Hydraulic oil flows to left auxiliary hose B Hydraulic oi...

Страница 55: ...culation Switch C Full ventilation D Internal circulation Supplement Use the heater with care in warm seasons Coolant circulates in the heater even when the heater switch is turned off When the heater...

Страница 56: ...sure the stop valves are closed 3 Remove the plugs 4 Connect the attachment hydraulic lines to ports a and b 5 Open the stop valves 6 When connecting is complete purge air from the hydraulic lines a...

Страница 57: ...er Insert tapes with the head of the tape facing to the right Always remove the cassette from the player when not in use For the radio for EU refer to page 200 Names of components 1 Power switch volum...

Страница 58: ...playback t indicates playback of lower side 5 Display A Band B Time Frequency C Memory channel 1 6 D Metal E FM Stereo F Loudness G Tape direction 6 Eject button Push this button to eject the cassette...

Страница 59: ...nd select switch Pressing the BAND button changes over between FM1 FM2 and AM MW bands The display indicates the receiving band name and frequency 13 Metal switch Press the MTL 5 button before playing...

Страница 60: ...e band Station frequencies are either stored in order of low of frequency for FM or in sequence for AM starting from preset channel 1 If all of the preset channels have not been filled up after one sc...

Страница 61: ...ld cause burns This is the cigarette lighter and internal power supply socket When using the external power supply socket wiper and this socket simultaneously be careful not to exceed 12V 10A 1 Press...

Страница 62: ...60...

Страница 63: ...1 Before Starting Operation 62 Starting and Stopping the Engine 63 Machine Operation 66 Operating Procedures 77 Parking the Machine 85 Handling in Cold Weather 86 Handling Rubber Crawlers 87 OPERATION...

Страница 64: ...ed handrails and steps while getting on and off the machine Keep steps and platform clean Never use the safety lock lever or control levers as hand holds Walk Around Inspection Perform the walk around...

Страница 65: ...ll the warning lamps flash and an alarm is sounded for 2 seconds The meters also start functioning After 2 seconds only the battery charge warning lamp 2 and engine oil pressure warning lamp 3 flash a...

Страница 66: ...n 4 Check that the warning lamps are off 5 Return the throttle lever and warm up the engine Refer to page 65 Warming Up the Engine Starting in Cold Weather 1 Pull the throttle lever to the middle posi...

Страница 67: ...run it for about 5 minutes with no load Stopping the Engine IMPORTANT Do not stop the engine suddenly when operating with heavy loads or at maximum speed Doing so may cause the engine to overheat or...

Страница 68: ...e beginning operations The explanations in this manual are for the ISO pattern C4D006 ISO Left Crawler Forward Left Crawler Reverse Arm Out Arm In Upperstructure Slew Left Upperstructure Slew Right Bo...

Страница 69: ...e beginning operations The explanations in this manual are for the ISO pattern C4D013 JCB Left Crawler Forward Left Crawler Reverse Boom Lower Boom Raise Upperstructure Slew Left Upperstructure Slew R...

Страница 70: ...per hydraulic oil temperature during operation is 50 to 80 C 122 to 176 F but if operations must be performed at lower temperatures heat up the hydraulic oil to at least 20 C 68 F Normal Warm up 1 Pul...

Страница 71: ...16 2 Check that there are no irregularities in the exhaust color sound and vibrations 3 Set the safety lock lever to the locked position and check that the operating and travel levers are locked Chang...

Страница 72: ...er width a1300mm 51 in If necessary also replace the blade s plates and use the dozer blade with the extended width 4 Pull the blade lever towards you to retract crawler width a980mm 39 in Machine Ope...

Страница 73: ...er blade is to the front of the operator s seat BE AWARE that when the dozer blade is to the rear of the operator s seat the travel levers operate in the opposite direction to when the dozer blade is...

Страница 74: ...eed andpressit again to return to 1st speed low speed Pivot Turn Turning to the left when stopped aTo turn forward to the left Tilt the right lever forward eTo turn backward to the left Tilt the right...

Страница 75: ...nt If any controls should be touched accidentally when the safety lock lever s is lowered the machine will move suddenly and cause serious injury or death Note that the dozer blade and pedals controls...

Страница 76: ...he arm and for slewing Return the operating levers to the neutral position to stop the hoe attachments 1 Set the safety lock lever to the released position 2 Set the pedal locks to the released positi...

Страница 77: ...ket aTo dig Tilt the right operating lever to the left eTo dump Tilt the right operating lever to the right Operating the Boom Swing aTo swing left Press the left side of the pedal eTo swing right Pre...

Страница 78: ...hen treaded on unintentionally When using a reversible attachment a readjustment is required to enable the auxiliary pedal operable at the side B When using a hydraulic breaker 1 way flow 1 Make sure...

Страница 79: ...ewing Doing so will damage the hoe attachment Do not Dig while Traveling Do not dig the bucket into the ground and use the traveling force to dig Be Gentle on the Hydraulic Cylinders Do not extend the...

Страница 80: ...rock break the rock up into small pieces with a breaker etc before digging This prevents damage to the machine and is thus more economical in the end Caution on Exposing the Dozer Blade to Shocks Hit...

Страница 81: ...blade Doing so could damage the dozer blade and lower body Cautions on Operating Cautions on Traveling Traveling over obstacles rocks stumps etc may subject the body to strong shocks and result in dam...

Страница 82: ...for inspection Cautions on Traveling on Slopes WARNING Never exceed the machine s stability capabilities maximum gradeability 25 lateral tipping angle 10 Also note that when actual working area condit...

Страница 83: ...n in the diagram above Braking when traveling down slopes When traveling down slopes the brakes are applied automatically when the travel levers are returned to the neutral position If the crawlers sl...

Страница 84: ...ure below to get it out If one crawler is stuck 1 Slew the bucket to the side which is stuck 2 Set the arm and boom to an angle of 90 to 110 3 Press the bottom of the bucket not the teeth against the...

Страница 85: ...igging Ditches Mount a bucket suited for digging ditches and set the crawlers parallel to the ditch to be dug for greater efficiency When digging wide ditches dig the sides first the center later Digg...

Страница 86: ...hment close to the body 2 Gradually remove the dirt from the side of the mound 3 Once the mound is low remove the dirt from the top If the load on the body is too heavy adjust by raising or lowering t...

Страница 87: ...idle the engine at low speed 3 Lower the bucket and dozer blade to the ground 4 Place the safety lock lever in the lock position 5 Stop the engine and remove the key Refer to page 65 Stopping the Engi...

Страница 88: ...the machine as well as the lower body from freezing Remove any dirt or water from the body In particular water droplets on the hydraulic cylinder rod surfaces could freeze and if dirt enters into the...

Страница 89: ...cause the crawlers to slip off or be damaged due to rocks getting stuck in them Do not use on the seashore The salt may corrode the metal cores Do not let fuel oil salt or chemical solvents get on th...

Страница 90: ...f thoroughly with water Do not let the sides of the rubber crawlers rub against concrete or walls Do not damage the rubber crawlers by hitting the bucket against them Be especially careful in the wint...

Страница 91: ...where the slope starts Avoid traveling with one crawler on a slope or projecting object and the other crawler on a flat surface with the machine at a tilt of 10 or greater Travel with both crawlers on...

Страница 92: ...90...

Страница 93: ...91 TRANSPORT Loading and Unloading 92 Hoisting the Machine 93 Securing the Machine 94 Cautions on Transporting 94...

Страница 94: ...o use ramps and following the procedure below 1 Apply the truck s parking brake and place stoppers against its tires 2 Fasten the ramps securely to the truck bed so that they will not come off Set the...

Страница 95: ...ith a crane use a two leg sling with a 60 degree sling angle Each leg of the sling must have a minimum length of 810 mm 31 9 in Hoisting the Machine Hoisting posture 1 Park the machine on a level surf...

Страница 96: ...ransporting Posture 1 Lower the dozer blade 2 Fully extend the bucket and arm cylinders then lower the boom 3 Stop the engine and remove the starter key 4 Set the safety lock lever securely to the loc...

Страница 97: ...nspection 105 Daily Inspection Every 10 Hours 107 After First 50 Hours New Machines Only 112 Every 50 Hours 115 Every 100 Hours 119 After First 250 Hours New Machines Only 120 Every 250 Hours 121 Ever...

Страница 98: ...his manual Have inspection and maintenance procedures not prescribed in this manual performed by a Takeuchi sales or service outlet Always keep the machine clean Always keep the machine clean and wash...

Страница 99: ...ight leaving 1 or 2 threads at the tip free Disposing of wastes Collect spent fluids from the machine in containers Disposing of wastes irresponsibly damages the environment Dispose of oil fuel coolin...

Страница 100: ...ry 250 hrs Upper limit TB014 3 0 3 2 TB016 2 8 3 0 Lower limit TB014 1 7 1 8 TB016 1 5 1 6 System TB014 33 34 9 TB016 33 5 35 4 Tank 23 24 3 Hydraulic tank Antiwear hydraulic oil Option Biodegradable...

Страница 101: ...c systems In order to improve the service life of the hydraulic systems be sure to replace the hydraulic oil and return filter element according to the following chart of the replacement interval Clea...

Страница 102: ...er 19100 47082 14 17 TB016 4 Socket wrench 19102 12084 19 22 TB014 5 Screwdriver 19102 12085 TB014 5 Screwdriver 19100 06112 TB016 6 Filter wrench 03392 22610 TB014 7 Filter wrench 19100 96081 TB016 8...

Страница 103: ...nuts and bolts alternately top bottom left then right or in 2 or 3 times so that they are tightened uniformly Thread Head width b Size a X Pitch Torque General Connection Points N m ft lb Coarse Fine...

Страница 104: ...ce them immediately When replacing the hydraulic hoses replace the O rings and seals at the same time Check the fuel and hydraulic hoses according to the periodic schedule described below Refer to Mai...

Страница 105: ...el 109 Inspecting the hydraulic oil level and replenishing 110 Lubricating the working equipment 111 After First 50 Hours New Machines Only Replacing the hydraulic oil return filter 112 Replacing the...

Страница 106: ...t 125 Replacing the travel motor gear oil 126 Inspecting and adjusting the engine valve clearance 126 Retightening the engine cylinder head bolts 126 Inspecting the engine fuel injection pressure and...

Страница 107: ...d Before starting the engine look around the machine and lower body clean any combustible materials off high temperature parts of the engine and inspect for such irregularities as oil leakage water le...

Страница 108: ...the crawler shoe slide track roller idler and sprocket for damage wear and loose bolts 10 Check for oil leakage from the travel motor 11 Check the canopy cab and guard for damage and loose nuts and bo...

Страница 109: ...make repairs immediately should any irregularities be found Be sure to secure the engine hood or cover when opening it Do not open the engine hood or cover on slopes or in strong wind 2 Inspect the q...

Страница 110: ...ick 1 Problems could arise if the oil level is either too low or too high 3 Tighten the oil supply cap 2 4 Start the engine run it at low idle for about 3 minutes then stop it 5 After about 10 minutes...

Страница 111: ...to the bottom of the ring Drain the water and clean Refer to page 119 Cleaning the Water Separator Checking the Fuel Level WARNING Do not smoke or permit open flames while fueling or near fueling oper...

Страница 112: ...ure is about 20 C 68 F The level should be halfway between the upper limit H and lower limit L If it is below the lower limit L replenish When the oil temperature is about 50 to 80 C 122 to 176 F The...

Страница 113: ...machine to the lubrication posture shown in the diagram above ground the working equipment then stop the engine 2 Use the grease gun to lubricate the grease nipples 3 Wipe off the expelled grease Sup...

Страница 114: ...oosen the vent plug to relieve tank pressure When removing plugs or screws or disconnecting hoses stand to the side and loosen slowly to gradually release the internal pressure before removing 1 Set t...

Страница 115: ...ed 3 Remove connector B and install cap A IMPORTANT Check the spent oil If it contains large amounts of metal powder consult a Takeuchi sales or service outlet TB014 TB016 4 Using a filter wrench turn...

Страница 116: ...er of the fan pulley 2 and alternator pulley 3 and check the tension about 98 N or 22 lbs Proper slack A TB014 5 to 7 mm 0 2 to 0 28 in TB016 7 to 10 mm 0 28 to 0 4 in 3 Inspect the fan belt 4 and rep...

Страница 117: ...sen the grease discharge valve slowly Donotputyourface arms legsorbody in front of the grease discharge valve If no grease is expelled when grease discharge valve is loosened there is a problem Contac...

Страница 118: ...ward or backward 3 Tighten the grease discharge valve 2 Tightening torque 177 N m 130 ft lb Lubricating the Slew Bearing WARNING Do not slew while lubricating Doing so is dangerous as you may get caug...

Страница 119: ...e the skin or cause parts to corrode Batteries contain sulfuric acid which will damage eyes or skin on contact If acid contacts eyes flush immediately with clean water and get prompt medical attention...

Страница 120: ...e fluid level can not be checked by fluid level lines Remove the caps 2 and look into the fluid supply holes to check the fluid level If the fluid is below the sleeve 3 be sure to add distilled water...

Страница 121: ...ck 2 and bleed the air Refer to page 141 Bleeding the air from the fuel system Cleaning the Fuel Filter WARNING Do not smoke or permit open flames while handling fuel or working on the fuel system Sto...

Страница 122: ...n loosening plugs Working on the machine under these conditions could result in burns or injuries The pressure in the travel motor reduction gears case may cause oil or the plug to fly out Loosen the...

Страница 123: ...jury IMPORTANT Be careful not to scratch the element Do not use an element if it is damaged IMPORTANT When operating the machine in very dusty places inspection and maintenance should be performed eve...

Страница 124: ...ent such as safety glasses and filter mask when using compressed air as metal fragments or other objects can fly and cause serious personal injury IMPORTANT Be careful not to damage the radiator fins...

Страница 125: ...el immediately TB014 TB016 1 Open the engine hood 2 Close the cock 2 3 Loosen the ring 3 then remove the case 4 element 5 and the indicator ring 6 TB014 4 Clean the case 4 5 Assemble the new element a...

Страница 126: ...ed with the engine running always work as a two person team with one person sitting in the operator s seat while the other works on the machine When performing maintenance be sure to keep your body an...

Страница 127: ...idle bleed the air then stop the engine once the coolant level stabilizes at the specified level 10 Check the coolant level then tighten the radiator cap 3 11 Clean the inside of the reserve tank 1 t...

Страница 128: ...il Every 1000 Hours Inspecting and Adjusting the Engine Valve Clearance This operation requires experience Have it performed by a Takeuchi sales or service outlet Retightening the Engine Cylinder Head...

Страница 129: ...ve tank pressure When removing plugs or screws or disconnecting hoses stand to the side and loosen slowly to gradually release the internal pressure before removing 1 Slew 45 counterclockwise and set...

Страница 130: ...ic tank Bleeding the air IMPORTANT Afterreplacingthehydraulic oil bleedtheairfromthehydraulicoilcircuit andhydraulicdevices Failuretodosomay damage the hydraulic devices 1 Loosen the hydraulic pump s...

Страница 131: ...ill be damaged if the teeth are not replaced at the proper interval Replace the teeth if they wear down to 140 mm 5 5 in Removal 1 Set the bucket with its bottom flat on a block and the teeth sticking...

Страница 132: ...holes always do so by sight Your finger may be cut off if you stick it into the hole Removal 1 Ground the bucket as shown on the diagram above in a stable position Supplement When removing pins set t...

Страница 133: ...the pin seal in Be careful not to damage the seal Lubricating the Levers WARNING Set the machine to the parking posture stop the engine remove the starter key and store it Failure to do so may result...

Страница 134: ...nd floor mat following the removal procedure in reverse order Inspecting and Replenishing the Windshield Washer Fluid Use a windshield washer fluid designed specifically for motor vehicles Follow the...

Страница 135: ...usted 1 Lug Replace if the height of A is 5 mm 0 2 in or below 2 Steel cord Replace if the steel cord is exposed over 2 or more links Replace if half or more of the steel cords on one side are cut 3 M...

Страница 136: ...Tension 2 Use the working equipment to lift the body 3 Set an iron pipe 1 in the rubber crawler and turn the sprocket slowly in the reverse direction 4 Turn until the iron pipe 1 is directly next to t...

Страница 137: ...awler is securely engaged on the sprocket and idler 7 Tighten the rubber crawler to the standard tension Refer to page 115 Inspecting and Adjusting the Crawler Tension 8 Install the other rubber crawl...

Страница 138: ...to the hydraulic cylinder rods 8 Disconnect the cable from the battery s terminal and cover the battery to prevent freezing During storage WARNING Do not operate the engine in an enclosed area without...

Страница 139: ...mptoms that are not Malfunctions 138 If the Engine Overheats 139 If the Battery Goes Dead 140 After the Fuel Runs Out 141 If a Fuse Blows 142 If a Warning Lamp Lights 143 Other Symptoms 144 To Lower t...

Страница 140: ...osition while the engine is running at low speed the speed of bucket movement slows down momentarily The slew motor produces noise at the beginning and end of the slewing operation The travel motor pr...

Страница 141: ...n and the force decreases Steam comes from the engine room Procedure 1 Park the machine in a safe place 2 With the engine hood closed inspect whether steam is coming from the engine room 3 If there is...

Страница 142: ...ne IMPORTANT Use jumper cables and clips of a size suited to the battery s capacity Do not used damaged or corroded jumper cables and clips IMPORTANT The rescue vehicle s battery must have the same ca...

Страница 143: ...from the problem vehicle s terminal Recharging Have a Takeuchi sales or service outlet recharge batteries that have gone dead Bleeding the Air from the Fuel System 1 Add fuel 2 Open the water separato...

Страница 144: ...switched on after turning the starter switch to the ON position the cartridge type fusible link 1 might be blown open Open the maintenance cover and inspect If the fusible link is blown please contact...

Страница 145: ...re has risen irregularly the coolant temperature warning lamp flashes simultaneously For the procedures refer to the respective warning lamps below Battery charge warning lamp There is a problem with...

Страница 146: ...cleaner is clogged Hydraulic oil is not of suitable type Replenish to the prescribed level Refer to page 109 Perform the warm up procedure Refer to page 68 Clean the air cleaner Refer to page 121 Repl...

Страница 147: ...Crawlers slip off Crawlers are too loose Adjust the tension Refer to page 115 Engine exhaust is white or bluish Excessive engine oil Insufficient fuel Adjust to the prescribed level Refer to page 108...

Страница 148: ...he shut off valve s set screw slowly so that the boom lowers slowly Do not turn the screw more than the specified amount 1 Loosen the bolts and remove the left side cover 1 2 Gripping the set screw 2...

Страница 149: ...e Use safety gloves when handling the wire rope Make sure there is an operator on the machine being towed as well as on the machine that is towing Never tow on slopes Do not let anyone near the wire r...

Страница 150: ...148...

Страница 151: ...149 SPECIFICATIONS Main Specifications 150 Machine Dimensions 152 Operating Range 156 Lifting Capacities 165...

Страница 152: ...0 038 1 33 Struck 0 028 0 97 Slew speed min 1 rpm 9 0 9 0 Ground pressure kPa psi With rubber crawlers 27 8 4 02 29 9 4 34 With steel crawlers 28 9 4 19 31 1 4 51 Travel speed km h mph 1st 2 0 1 24 2...

Страница 153: ...0 038 1 33 Struck 0 028 0 97 Slew speed min 1 rpm 9 0 9 0 Ground pressure kPa psi With rubber crawlers 26 2 3 80 28 0 4 07 With steel crawlers 27 4 3 97 29 3 4 25 Travel speed km h mph 1st 2 3 1 43 2...

Страница 154: ...152 SPECIFICATIONS Machine Dimensions Equipped with Canopy and 830 mm 33 in Arm TB014 Units mm inches...

Страница 155: ...153 SPECIFICATIONS Machine Dimensions TB014 Equipped with Cab and 830 mm 33 in Arm Units mm inches...

Страница 156: ...154 SPECIFICATIONS Units mm inches Machine Dimensions TB016 Equipped with Canopy and 930 mm 37 in Arm Units mm inches...

Страница 157: ...155 SPECIFICATIONS Units mm inches Machine Dimensions TB016 Equipped with Cab and 930 mm 37 in Arm Units mm inches...

Страница 158: ...156 SPECIFICATIONS Units mm inches Operating Range TB014 Equipped with Canopy and 830 mm 33 in Arm Units mm inches...

Страница 159: ...157 SPECIFICATIONS Units mm inches Operating Range TB014 Equipped with Cab and 830 mm 33 in Arm Units mm inches...

Страница 160: ...158 SPECIFICATIONS Operating Range TB016 Equipped with Canopy and 930 mm 37 in Arm Units mm inches...

Страница 161: ...159 SPECIFICATIONS Operating Range TB016 Equipped with Cab and 930 mm 37 in Arm Units mm inches...

Страница 162: ...tical digging depth 2520 99 2 3765 148 2 Max digging radius 3660 144 1 Max ground digging radius 2545 100 2 in Transport position 2680 105 5 Max dumping height 1165 45 9 in Transport position 2740 17...

Страница 163: ...cal digging depth 2520 99 2 3765 148 2 Max digging radius 3660 144 1 Max ground digging radius 2545 100 2 in Transport position 2555 100 6 Max dumping height 1165 45 9 in Transport position 2690 105 9...

Страница 164: ...ical digging depth 2600 102 4 3990 157 1 Max digging radius 3890 153 1 Max ground digging radius 2665 104 9 in Transport position 2845 112 0 Max dumping height 1145 45 1 in Transport position 2860 112...

Страница 165: ...ertical digging depth 2600 102 4 3990 175 1 Max digging radius 3890 153 1 Max ground digging radius 2665 104 9 in Transport position 2705 106 5 Max dumping height 1145 45 1 in Transport position 2800...

Страница 166: ...164...

Страница 167: ...n the load is applied 2 A system in which there is no risk of the lifted load falling from the hooking device for example one equipped with a hook slippage prevention device 3 A system in which there...

Страница 168: ...333 452 633 328 439 606 430 595 910 432 597 922 1840 608 941 1819 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 m ft 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 1 6 3 3 4 9 m ft Lifting Capacities Equipped with 830 mm 33 in Arm...

Страница 169: ...11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 1 6 3 3 4 9 m ft m ft 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 m ft m ft 694 531 551 578 611 739 1069 509 529 699 946 522 692 970 683 959 1532 686 9...

Страница 170: ...6 6 4 9 3 3 1 6 0 1 6 3 3 4 9 6 6 m ft 597 525 505 441 525 547 437 591 743 1105 366 430 571 798 421 556 767 417 545 754 1173 542 754 1182 1788 551 765 1199 2465 877 Equipped with 930 mm 37 in Arm TB01...

Страница 171: ...505 527 525 547 547 608 743 1105 558 593 716 985 635 809 1153 646 849 1197 1572 818 1142 1689 1788 666 972 1411 2465 877 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 1 6 3 3 4 9 6 6...

Страница 172: ...8 8 2 6 6 4 9 3 3 1 6 255 562 227 500 211 465 212 467 209 460 172 379 234 515 280 617 358 789 146 321 168 370 226 498 318 701 165 363 219 482 303 667 162 357 214 471 295 650 450 992 212 467 294 648 45...

Страница 173: ...6 m 3 5 3 0 2 5 2 0 1 5 1 0 0 5 0 f t 11 5 9 8 8 2 6 6 4 9 3 3 1 6 255 562 227 500 211 465 212 467 209 460 224 493 243 535 280 617 358 789 228 502 241 531 287 632 379 835 257 566 327 720 460 1014 254...

Страница 174: ...ront Dozer Blade Up TB016 Units kg lbs m ft 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 1 6 3 3 4 9 6 6 m ft 509 414 441 448 437 538 624 813 328 425 571 805 417 551 767 408 538 747 1...

Страница 175: ...813 500 549 655 877 604 765 1087 635 829 1180 1552 615 829 1164 1799 1501 1142 741 1047 1567 2253 1583 763 1146 2070 m ft 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 11 5 9 8 8 2 6 6 4 9 3 3 1 6 0 1 6 3 3 4 9 6 6...

Страница 176: ...9 8 m 4 0 3 5 3 0 2 5 2 0 1 5 1 0 0 5 0 f t 1 3 1 11 5 9 8 8 2 6 6 4 9 3 3 1 6 202 445 158 348 164 361 143 315 165 363 156 343 157 346 181 399 190 418 202 445 135 297 199 438 152 335 237 522 302 665...

Страница 177: ...205 451 250 551 321 707 456 1005 752 1657 380 837 255 562 334 736 471 1038 754 1662 602 1327 443 976 232 511 318 701 445 981 685 1510 859 1893 613 1351 251 553 367 809 551 1214 1076 2372 820 1807 288...

Страница 178: ...6 6 1 5 4 9 1 0 3 3 0 5 1 6 0 0 0 5 1 6 1 0 3 3 1 5 4 9 2 0 6 6 m 3 5 3 0 2 5 2 0 1 5 1 0 0 5 0 f t 11 5 9 8 8 2 6 6 4 9 3 3 1 6 253 557 213 469 200 440 207 456 219 482 191 421 241 531 299 659 454 100...

Страница 179: ...69 200 440 207 456 219 482 214 471 241 531 299 659 454 1000 218 480 233 513 285 628 398 877 250 551 323 712 468 1031 254 559 340 749 487 1073 701 1545 327 720 462 1018 693 1527 797 1757 261 575 390 85...

Страница 180: ...178...

Страница 181: ...y Signs Decals 182 Biodegradable Oil 184 Switching the Lever Pattern 185 Attachment Combination Table 186 Telescopic Arm 187 Hydraulic Breaker 192 Three Hole Bucket 194 High back Seat 197 Travel Alarm...

Страница 182: ...Follow the leader s instructions on operating methods and procedures Determine a signal leader and heed this person s signals When removing or installing the hoe attachment place it in a stable positi...

Страница 183: ...achine can tip over more easily in the lateral direction than in the longitudinal direction Do not slew swing sideways with excessive weight at the front In particular do not slew sideways on slopes T...

Страница 184: ...cals Keep all safety signs clean and legible Replace all missing illegible or damaged safety and warning signs There are other safety signs in addition to the ones listed here Treat them in the same w...

Страница 185: ...G A ISO 03593 32200 03593 32300 Check what type of lever control arrangement you are operating with before beginning operations WARNING 4 No 05693 53810 05693 53810 Setting this switch to the OFF pos...

Страница 186: ...chi sales or service outlet Flushing To be performed by a Takeuchi sales or service outlet 1 Drain the hydraulic oil mineral oil from the hydraulic tank and Clean the inside of the tank and suction st...

Страница 187: ...the left and right operating levers are set for Switching the Lever Pattern A ISO pattern G JCB pattern 1 Open the maintenance cover 2 Loosen the wing bolt 2 from selector valve 1 3 Turn the lever 3...

Страница 188: ...arms and telescopic arms are installed Heed this table WARNING Consult with a Takeuchi dealer before installing optional attachments Do not use attachments that have not been approved by Takeuchi or a...

Страница 189: ...swing SAE heaped capacity of bucket installed on telescopic arm must not exceed 0 036 m3 1 3 cu ft Do not install hydraulic breaker compactor or similar attachment on telescopic arm Track frame must b...

Страница 190: ...remove the remaining soil do so with the arm retracted to protect the arm extension retraction section Do not put the arm under water Also avoid moisture when storing The arm pressing speed is slow wh...

Страница 191: ...to the grease nipple using a grease gun 5 Wipe off the grease that has been squeezed out and any extra grease Looseness in the telescopic arm When the telescopic arm is used for long periods of time w...

Страница 192: ...g depth 2215 87 2 Max vertical digging depth 2580 101 6 4230 166 5 Max digging radius 4140 163 0 Max ground digging radius 3035 119 5 Max dumping height 2910 114 6 Values are indicated in units of mm...

Страница 193: ...igging depth 2490 98 0 3810 150 0 Max digging radius 3705 145 9 Max ground digging radius 2735 107 7 in Transport position 2725 107 3 Max dumping height 1175 46 3 in Transport position 2910 114 6 Valu...

Страница 194: ...cing directly forward before traveling When operating such optional attachments as a breaker tilted bucket or clamshell always set the crawler width to 1300 mm 51 in before operating IMPORTANT When mo...

Страница 195: ...e oil deteriorates quicker than during normal digging Be sure to replace the hydraulic oil and return filter element Failure to replace these in time can lead to damage to the machine and breaker s hy...

Страница 196: ...erforming maintenance or repairs under the machine set all working equipment against the ground or in the lowermost position To prevent unexpected movement securely block the working elements when rep...

Страница 197: ...se The same procedure can be used to remove the other tooth points Installation 1 Clean the adapter nose 3 If there is gravel or mud on the adapter nose the tooth point will not go in all the way and...

Страница 198: ...ing pin 1 with a hammer until it is flush with the tip of the tooth point 2 ear 5 The locking pin 1 is now driven in The same procedure can be used to install the other tooth points Three Hole Bucket...

Страница 199: ...ll on lever 2 and slide the seat backward or forward to bring it to the optimum position for operating the machine 2 Release the lever 2 at the desired position and the seat will be locked there Adjus...

Страница 200: ...firmly into the seat 2 Pull the seat belt to the desired length 3 Make sure that the belt is not twisted and then insert the tongue plate A into the buckle B of the seat belt until you hear a clicking...

Страница 201: ...ontact a Takeuchi dealer 1 Park the machine in a safe place 2 Set the starter switch to OFF 3 Open the fuse holder and inspect for blown fuses 4 If a fuse is blown replace it with a spare fuse of the...

Страница 202: ...utton Supplement While no other mode is displayed the AUDIO CONTROL button functions as a volume control MODE Min Max Down 0 Down 5 Down 5 Left L9 Front F9 Up 50 Up 5 Up 5 Right R9 Rear R9 Loudness LO...

Страница 203: ...d the radio monitor is activated The unit receives the station selected last Ejecting the tape 4 Press the EJECT button 4 to eject a tape The system will return to the audio source selected last Radio...

Страница 204: ...been memorized scanning stops and the strongest station is selected Quick Tuning of ATP Stations Select the desired band Press the ATP button if the ATP indicator dose not appear in the display Press...

Страница 205: ...the time mode Adjusting the time 1 2 3 To adjust the time press the TUNE SEEK 2 or 3 button while pressing the CLOCK button 1 To adjust the hour press the button To adjust the minutes press the button...

Страница 206: ...ch to the OFF O position when storing the machine for a long period or when performing maintenance of the electrical system ON I Connects the electrical system Check that this switch is in the ON I po...

Страница 207: ...205 INDEX...

Страница 208: ...able Oil 184 Blade Lever 51 Bleeding the Air from the Fuel System 141 Boom Swing Pedal 52 C Cab Door Cab 38 Caution on Using the Arm 187 Caution on Using the Arm 189 Cautions 88 Cautions after Complet...

Страница 209: ...Mud 82 H Handling asbestos dust 11 Handling in Cold Weather 86 Handling of hoses 28 Handling Rubber Crawlers 87 Have a Takeuchi service agent repair welding cracks or other damage 31 Heater Cab 53 Hig...

Страница 210: ...7 Levers and Pedals 49 Lifting Capacities 165 Light Switch 48 Load and unload the machine safely 24 Loading and Unloading 92 Long term Storage 136 Lower Front Window Cab 39 Lubricating the levers 131...

Страница 211: ...eplace the hydraulic oil regularly 99 Replace the hydraulic oil regularly 193 Replacing the air cleaner element 125 Replacing the bucket 130 Replacing the bucket teeth 129 Replacing the Bucket Teeth 1...

Страница 212: ...ee Hole Bucket 194 Throttle Lever 50 Tightening Torques 101 To Lower the Boom 146 Tool Box 41 Tools 100 Towing 147 Transport 91 Transport the machine safely 24 Transporting Precautions 24 Travel Alarm...

Страница 213: ...First Published May 1998 No 23105 Twenty second Published April 2006 OPERATOR S MANUAL TB030 Compact Excavator Edited and issued by TAKEUCHI MFG CO LTD Printed in Japan by STATION M Co Ltd TB014 TB016...

Страница 214: ...he State of California to cause cancer birth defects and other reproductive harm Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of Califor...

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