COPY
‑ 9 ‑
Nov./14/ 11
◇
Tighten the hex bolt (indicated by an arrow) on the
right side of the cylinder head.
Tool to use:
10 mm socket
8
．
Spark Plug Installation
◇
Install a plug cap to the plug.
◇
Install kit’s plug with in-vehicle tool or a spark plug
wrench.
Tool to use:
Spark plug wrench
9
．
Stock Muffler Installation
◇
Install the muffler first, and then the bolt for the
muffler stay. (Temporary tightening)
Tool to use:
12 mm offset box wrench
◇
Tighten two nuts on the EX pipe side. (Temporary
tightening
)
Tool to use:
10 mm open-end wrench
◇
Tighten fully those bolts and nuts which were
temporarily tightened.
10
．
Front Fender Installation
◇
Install the front fender with three bolts.
Tool to use:
10 mm socket
Extension bar (small)
11
．
Throttle Cable Installation
◇
Disconnect the wiring of the stock throttle cable.
◇
Loosen the hex nut.
Tool to use:
14 mm open-end wrench
◇
Remove two screws, and take the upper throttle
housing out.
◇
Remove throttle cable’s inner cable from the throttle
pipe.
Stopper
◇
Take a throttle pipe out from the handle, and process
and remove the stopper of the throttle pipe as shown
in the pictures above.
◇
Remove the stock throttle cable from the lower throttle
housing.
◇
Install kit’s throttle cable to the lower throttle housing.
◇
Connect it with the processed throttle pipe.
◇
Install the upper throttle housing with two screws.
※
Tighten the front-side screw first, and then the
back-side screw.
※
In the case of a stock handle, align the divided part of
the throttle housing with the “O” mark as shown in the
picture above.
◇
Wire the throttle cable.
12
．
Main Jet Replacement
Float Chamber
Screw
◇
Remove two screws first, and then, a float chamber.
Tool to use:
Cross chip driver (middle size)
Float pin
※
Take note that the float pin will easily come off.
Main jet
Jet holder
◇
Take out the main jet from the jet holder.
Tool to use:
Slotted screw driver (middle size)
◇
Install kit’s main jet.
Tool to use:
Slotted screwdriver (middle size)
13
．
Carburetor Installation
◇
Place the inlet pipe gasket between the intake manihold
and the cylinder head, and install it with two 6x25 socket
cap screws.
Tool to use:
5 mm hex wrench
Inlet pipe gasket
◇
Install the float chamber and install it to the
carburetor with two screws.
Caution: Apply the specified torque.
Torque: 12 N
・
m (1.2 kgf
・
m)
Caution: Apply the specified torque.
Torque: 11 N
・
m (1.1 kgf
・
m)
Caution: Apply the specified torque.
Bolt 26 N
・
m(2.7 kgf
・
m)
Nut 10 N
・
m(1.0 kgf
・
m)
Caution: Apply the specified torque.
Torque: 12 N
・
m (1.2 kgf
・
m)
