COPY
‑10‑
Nov./14/ 11
◇
Insert the claw at the backside of the seat into the hook
on the frame, and install an assembly of a seat, shroud
and rear fender.
◇
Place a tank spacer between the fuel tank and frame at
the front part of the fuel tank and fix it with a bolt. And at
the rear part of the fuel tank, place a tank spacer between
the frame and fuel tank, and put a collar and a provided
washer to fix a bolt.
※
Pulling the shroud, align the mounting holes with
the screw holes on the fuel tank to put in two screws.
In case you cannot easily put in the screws, file down
the holes to elongate them.
◇
Place the carburetor gasket between the PC18
carburetor and the intake manifold, which please fix
with two 6 x 20 socket cap screws.
Tool to use:
5 mm hex wrench
Carburetor
gasket
◇
Remove PC18 carburetor’s top cap, and take out the
spring and the throttle valve.
◇
Install the top cap to the throttle cable, attach the
spring, and install the throttle valve to the inner cable.
◇
Placing the throttle valve notch in the direction of the
throttle stop screw, put it in the carburetor to fix it.
Notch
Throttle
stop
s c r e w
14
．
Throttle Free Play Adjustment
◇
Pull down the boot at the tip of the throttle cable to
expose the adjuster.
◇
Join the concave section of the carburetor and the
convex section of the top cap together.
◇
Hold the hex nut and loosen the adjuster.
Tools to use:
8 mm open-end wrench
10 mm open-end wrench
遊びが多くなる
六角ナット
アジャスター
Throttle cable
Less
Hex nut
More play
adjuster
◇
You can adjust the free play by rotating the adjuster.
about 5 mm
◇
Put back the boot in its original place.
◇
Adjust the free play to be approx. 5 mm at the throttle
grip.
◇
Fix an adjuster and screw a hex nut tight.
Tools to use:
8 mm open-end wrench
10 mm open-end wrench
◇
Turn the throttle to check that the throttle valve moves
smoothly.
◇
Check that the throttle has certain free play even when
you turn the handle all the way to left and right.
15
．
Air Filter Installation
◇
Install a band to the air filter and insert it into the
carburetor. Tighten the band.
◇
Install the storage tank hose to the air filter.
◇
Connect a fuel tube to the carburetor.
16
．
Exterior Parts Reinstallation
Hooks
Buckle
Bolts
Screw (L.R.)
Trim clip (L.R.)
◇
Attach two pieces of bolts, screws, and trim clips
each.
Tools to use:
10 mm offset box wrench
Cross chip screwdriver (middle size)
Bolt 8X30
Stock collar
Tank spacer
Washer
Collar
Tank spacer
Bolt 8X25
Caution: Apply the specified torque.
Torque: 12 N
・
m (1.2 kgf
・
m)
Caution: Apply the specified torque.
Torque: 26 N
・
m(2.7 kgf
・
m
◇
Insert the claw at the backside of the seat into the hook
on the frame, and install an assembly of a seat, shroud
and rear fender with each two pieces of trim clips, screws
and bolts.
Caution: Apply the specified torque.
for bolts 10 N
・
m (1.0 kgf
・
m)
for screws 4 N
・
m (0.4 kgf
・
m)
3-5-16 Nishikiorihigashi Tondabayashi Osaka Japan
TEL : 81-721-25-1357
FAX : 81-721-24-5059
URL : http://www.takegawa.co.jp
Co.,Ltd.
