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Section 3 (Maintenance Procedures)

General

Maintenance

Page

3.1

General

Maintenance

Page

3.2

General

Maintenance

Page

3.3

Preventive

Maintenance

Page

3.4

Preventive

Maintenance

Page

3.5

Spare

Parts

List

Page

3.6

Troubleshooting

Guide

Page

3.7

Section 4 (Machine Component Description)

Electrical

Schematics

Page

4.1

3000R Assembly Table of Contents

Page 4.2

3000R Assembly Drawings

Page 4.3 Thru 4.11

Section 5 (Optional Assembly Instructions)

Содержание TAL-3000R

Страница 1: ...T TA AL L 3 30 00 00 0R R R RO OU UN ND D P PR RO OD DU UC CT T L LA AB BE EL L A AP PP PL LI IC CA AT TO OR R TAKE A LABEL 3631 44th Street Suite C Grand Rapids MI 49512 3950 Phone 616 698 1882 Fax...

Страница 2: ...T TA AL L 3 30 00 00 0R R R RO OU UN ND D P PR RO OD DU UC CT T L LA AB BE EL LE ER R...

Страница 3: ...Product Carriage Adjustment Page 2 4 Product Carriage Adjustment Page 2 5 Product Drive Head Adjustment Page 2 6 Product Drive Head Adjustment Page 2 7 Label Position Page 2 8 Photo Eye Adjustment Pa...

Страница 4: ...Preventive Maintenance Page 3 4 Preventive Maintenance Page 3 5 Spare Parts List Page 3 6 Troubleshooting Guide Page 3 7 Section 4 Machine Component Description Electrical Schematics Page 4 1 3000R A...

Страница 5: ...Section 1 I In nt tr ro od du uc ct ti io on n...

Страница 6: ...ed to the strictest standard and is thoroughly tested before being released into the field However sometimes a problem may arise that is not covered by the scope of this manual If a situation as such...

Страница 7: ...Section 2 S Sy ys st te em m O Op pe er ra at ti io on n...

Страница 8: ...result in improper labeler operation and are not recommend by TAL 4 Install the label roll and thread the labeler See page 2 2 WARNING To avoid inadvertent operation always thread the machine with th...

Страница 9: ...e label material reaches the pinch roller and traction roller Be sure to thread the label web through the label sensor 6 Lift the cam lock to release the pinch roller 7 Thread the label web around the...

Страница 10: ...Knob Rocking Motion Rocking Motion Set Screw Tensioning 1 Begin dispensing labels 2 Unlock set screw on tension knob 3 Slowly turn the tension knob on the unwind until the take up starts a slight rock...

Страница 11: ...o your product is in the center of the traction roller Note the product must not be too low Product line will vary depending on the product 2 Loosen the other side the same way Note the same product l...

Страница 12: ...ge Bolts 2 Product Carriage Traction Roller 1 Raise or lower the product carriage by loosening the product carriage bolts Move the product carriage to make a gap of between the traction roller and you...

Страница 13: ...e a ai ir r p pr re es ss su ur re e a ad dj ju us st tm me en nt t o on n t th he e 3 30 00 00 0R R R Ro ou un nd d P Pr ro od du uc ct t L La ab be el le er r i is s s se et t t to o o on nl ly y a...

Страница 14: ...pe ee ed d o of f t th he e h he ea ad d r re et tu ur rn n i in ns se er rt t a an n a al ll le en n w wr re en nc ch h i in nt to o t th he e s se et t s sc cr re ew w i in n t th he e f fl lo ow w...

Страница 15: ...abel still on the peel plate 4 Turn the LABEL ADVANCE dial in small amounts to adjust the label advance position If the dispensed label does not come off the label web turn the dial to the right to fo...

Страница 16: ...a al l b bu ut tt to on n f fo or r t th hr re ee e s se ec co on nd ds s T Th he e r re ed d l li ig gh ht t w wi il ll l s sh hu ut t o of ff f t th he en n t th he e g gr re ee en n l li ig gh ht t...

Страница 17: ...co ov ve er r 4 4 I In ns se er rt t a an n a al ll le en n w wr re en nc ch h i in nt to o t th he e a al ll le en n b bo ol lt t i in n t th he e c ca am m l lo oc ck k 5 5 L Lo oc ca at te e t th...

Страница 18: ...Adjustment 1 The thrust bearing adjustment nut should be checked periodically 2 With labeler unplugged you should to tighten the nut with a little pressure on the thrust bearing so everything is snug...

Страница 19: ...nplug the motor leads and set the housing down 4 Remove the thrust bearing nut Note the thrust bearings under the washer remove the thrust bearing make sure not to get dirt in the bearing 5 Using care...

Страница 20: ...Section 3 M Ma ai in nt te en na an nc ce e P Pr ro oc ce ed du ur re es s...

Страница 21: ...rollers use a mild detergent or isopropyl alcohol B Label Sensor Clean and inspect every 500 hours of operation or if erratic label placement operation occurs Use clean dry compressed air or clean dry...

Страница 22: ...tem is rethreaded Use isopropyl alcohol to remove adhesive buildup Also check the UHMW covering on the edge of the peel plate for wear F Felt Unwind Pad This braking surface located on the unwind shaf...

Страница 23: ...Page 3 3 G Ge en ne er ra al l M Ma ai in nt te en na ance G Product Drive Thrust Adjustment Inspect and grease thrust bearings every 500 hours of operation Also grease pivot shaft at the same time...

Страница 24: ...f your system With the proper maintenance you should enjoy years of trouble free operation Manual Water Drain Air Filter Element Check main line air filter before startup of each shift If there is any...

Страница 25: ...ove the fuse cap from the labeler by rotating the fuse cap counterclockwise 3 Inspect fuse if it needs replacing Use 5 amp fuse install fuse in cap and replace fuse cap Fuse 31367 Fuse Cap Check Peel...

Страница 26: ...0 1 Motor 76800 184 00 1 Product Drive Motor 31341 151 00 1 Foot Switch 30110 65 00 1 Product Drive Belt 31348 9 00 1 Circuit Board 31255 378 00 1 Unwind Felt Pad 75806 6 00 1 Main Fuse 31367 2 00 1 P...

Страница 27: ...Aligned See page 2 10 Erratic Label Feed 1 Label Sensitivity Incorrect See page 2 9 or 2 10 2 Pinch Roller Not Locked 3 Worn Or Dirty Traction Roller 4 Dirty Fiber Optic Ends 5 Pinch Cam Lock Needs Ad...

Страница 28: ...Section 4 M Ma ac ch hi in ne e C Co om mp po on ne en nt t D De es sc cr ri ip pt ti io on n...

Страница 29: ...TAKE A LABEL...

Страница 30: ...TAKE A LABEL Page 4 10 Page 4 3 Page 4 4 Page 4 5 Page 4 9 Page 4 6 Main Frame 31301 Base Plate 31302 Page 4 8 Page 4 7...

Страница 31: ...TAKE A LABEL...

Страница 32: ...TAKE A LABEL...

Страница 33: ...TAKE A LABEL...

Страница 34: ...TAKE A LABEL...

Страница 35: ...TAKE A LABEL...

Страница 36: ...TAKE A LABEL...

Страница 37: ...TAKE A LABEL...

Страница 38: ...TAKE A LABEL...

Страница 39: ...oner 31282 1 Shoulder Bolt 31283 1 V Belt Tensioner Roller 31380 1 Extended Scammer Bracket 31047 1 Fiber Optics Cable 30090 1 Clamp 3 8 x 3 8 31370 2 Extension Rod 31366 3 Clamp 3 8 x 1 2 31369 1 Sol...

Страница 40: ...la an no ou us s P Pa ar rt ts s N No ot t S Sh ho ow wn n Motor Cover 31379 1 Motor Housing 31055 1 Motor Housing Cover Plate 31054 1 Amplifier Unit 30106 1 Small Cord Grip 81912 2 Foot Switch 30110...

Страница 41: ...Section 5 O Op pt ti io on na al l A As ss se em mb bl ly y I In ns st tr ru uc ct ti io on ns s...

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